What welding projects are you working on? Are you proud of something you built?
How about posting some pics so other welders can get some ideas?
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moltenmetal
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    Fri Oct 22, 2010 10:44 pm

Hi all,

I'm new here, been lurking for awhile and thought I'd jump in. Every fall/winter I do some sort of a fun project as my business slows down. This year I decided to build a headache rack for my truck. I am by no means a welder, just a guy with a little MIG welder and a plasma cutter who enjoys sticking things together from time to time. So far I have most of the parts cut and fitted. Over the weekend I'll finish making parts and get 'er welded up. Suggestions welcome!


Regards,

Gary
Attachments
headache rack design.jpg
headache rack design.jpg (128.39 KiB) Viewed 12112 times
IMG_3131.jpg
IMG_3131.jpg (97.91 KiB) Viewed 12112 times
IMG_3184.jpg
IMG_3184.jpg (96.24 KiB) Viewed 12112 times
kermdawg
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    Tue May 25, 2010 8:16 pm
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    All over, mostly southwest USA

Nice print man. Did you do that yourself? What program did you use?
Signature? Who needs a F***ing signature?
moltenmetal
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    Fri Oct 22, 2010 10:44 pm

Yup, drew it up myself using MS Visio.

Gary
PowerMetalTexas
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    Mon Nov 01, 2010 2:18 pm

I was woundering, How much cost do you have in materials alone?

Thank You,
Ferh
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    Tue Nov 02, 2010 2:21 pm

I like it!!!! Want to see once finished......
moltenmetal
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    Fri Oct 22, 2010 10:44 pm

PowerMetalTexas wrote:I was woundering, How much cost do you have in materials alone?

Thank You,
All the steel, lights and wiring cost me about $250. Sandblast and powder coat will be about $150.

This is a shot of it before I took it to the powder coater on Tuesday. I'll post another pic when I get it back.

Gary
Attachments
headache rack.jpg
headache rack.jpg (84.68 KiB) Viewed 11998 times
moltenmetal
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    Fri Oct 22, 2010 10:44 pm

Complete and installed, along with a toolbox.
Attachments
Headache Rack Installed.jpg
Headache Rack Installed.jpg (84.82 KiB) Viewed 11833 times
rick_barter
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    Thu Dec 02, 2010 10:48 pm

Nice job! How'd you mount it? Bolted to bed rails?
moltenmetal
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    Fri Oct 22, 2010 10:44 pm

I used 4 j-bolts to mount the toolbox and rack to the bed rail at the same time. For the lights I changed out the 7-pin plug I had mounted in the bed for my goosneck trailer for a 7-pin/4-pin combo then plugged the headache rack wiring into the 4-pin plug.
JDT738126
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    Sun Jan 02, 2011 2:47 pm

Thats a nice looking rack! About how long did it take you to do that? Also what tools were needed? I was just wondering what the thickness measured in inches 14 gauge equals to. I just purchased a miller diversion 165 used twice for 800 bucks and would like to build something like this. My welder can penetrate 3/16 MAX.
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