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Weld tester

Posted: Tue Mar 17, 2020 4:42 am
by pigpen60
Anyone build a weld tester? Would just be for personal use.

Re: Weld tester

Posted: Tue Mar 17, 2020 11:40 am
by LtBadd
Sorry, not sure what you're asking for, can you explain further?

Re: Weld tester

Posted: Thu Mar 19, 2020 7:12 am
by Simclardy
I put my oscilloscope on my welders. Outside of that, you are the "tester".


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Re: Weld tester

Posted: Thu Mar 19, 2020 8:31 pm
by Poland308
Lots of motor rebuild shops can load test a welder.

Re: Weld tester

Posted: Fri Mar 20, 2020 12:45 am
by Coldman
You guys are being silly now. You know very well the OP means weld not welder testing.

He probably means some kind of combined mechanical and sonic tester like this:
Weld tester.png
Weld tester.png (51.37 KiB) Viewed 2622 times
You hit the weld and if it doesn't fall off it passes the mechanical test. At the same time if it sends out a clear note, it passes the sonic test. If the sound is dull that means there are inclusions and you have to grind it out.

Re: Weld tester

Posted: Fri Mar 20, 2020 7:00 am
by BillE.Dee
.......... :shock: ............

Re: Weld tester

Posted: Fri Mar 20, 2020 7:43 am
by Simclardy
Coldman wrote:You guys are being silly now. You know very well the OP means weld not welder testing.

He probably means some kind of combined mechanical and sonic tester like this:
Weld tester.png
You hit the weld and if it doesn't fall off it passes the mechanical test. At the same time if it sends out a clear note, it passes the sonic test. If the sound is dull that means there are inclusions and you have to grind it out.
U probably right.

Where can i buy one! Does it work on other things? Like my car?


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Re: Weld tester

Posted: Fri Mar 20, 2020 8:05 am
by Coldman
It was developed and available, l believe, in California where other methods of inspection are known to be carcenogenic.
Be aware that ever since Nick Fury put his eye out weld testing on the flying carrier, it's mandatory you wear non carcenogenic safety glasses.

Re: Weld tester

Posted: Fri Mar 20, 2020 9:44 am
by BillE.Dee
and,,,,,they're off,,,,said the monkey as he backed into a rotating fan.

I think I just whipped carcinogenic ideology from california.

Re: Weld tester

Posted: Sat Mar 21, 2020 1:21 pm
by MinnesotaDave
Here's some info from AWS D1.1 and a simplistic example of one.
guided bend test jig1.JPG
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guided bend test jig2.JPG
guided bend test jig2.JPG (33.3 KiB) Viewed 2535 times
guided bend test jig3.JPG
guided bend test jig3.JPG (34.99 KiB) Viewed 2535 times
Coupon bender guided bend test.jpg
Coupon bender guided bend test.jpg (38.73 KiB) Viewed 2535 times