What welding projects are you working on? Are you proud of something you built?
How about posting some pics so other welders can get some ideas?
Post Reply
User avatar
  • Posts:
  • Joined:
    Sat Aug 08, 2015 5:11 pm
  • Location:
    Lafayette Lousiana

Had some out of service tugger davits laying around the back of the shop that were going to be cut up for scrap, the shop mechanic is always tying up the fork lift moving compressors around so we decided to kill 2 birds with one stone, had to purchase the casters (7000lb, 3T beam trolley and 3T chain fall), had the I beams laying around for the top and bottom

2days later we have a 12ft tall x 10 wide portable gantry that will lift and travel with a 4000lb compressor, all welds were with 045 dual shield,

Had fun and got some of the young tenders involved learning to cut, prep and fit up larger members we work with daily

Mike
Attachments
Gantry Castor Beams.jpg
Gantry Castor Beams.jpg (52.97 KiB) Viewed 2102 times
Gantry Trolley Beam.jpg
Gantry Trolley Beam.jpg (36.03 KiB) Viewed 2102 times
Gantry Assembled.jpg
Gantry Assembled.jpg (62.54 KiB) Viewed 2102 times
Gantry Trolley Uprighting.jpg
Gantry Trolley Uprighting.jpg (59.73 KiB) Viewed 2102 times
Gantry Trolley Inservice.jpg
Gantry Trolley Inservice.jpg (69.06 KiB) Viewed 2102 times
Coldman
  • Posts:
  • Joined:
    Mon Dec 15, 2014 2:16 am
  • Location:
    Oz

I love this rebirthing materials into something really useful. Great job.
Flat out like a lizard drinkin'
User avatar
  • Posts:
  • Joined:
    Thu Jan 06, 2011 11:40 pm
  • Location:
    Near New Orleans

As a certified overhead crane inspector, I have to ask if that was built to ANSI B.30 requirements?

Don't answer. Just consider if OSHA saw it, and asked where the engineering drawings and other paperwork for it were.

I know the tugger has documentation, but the new gantry is a scratch-build, and won't fly if there wasn't an engineer involved.

That said, that's great work!

Steve S
noddybrian
  • Posts:
  • Joined:
    Thu Jan 24, 2013 12:13 pm

Nice looking job for a scrap built project - liability / testing issues aside though I'm slightly worried that for it's height there appears no bracing to keep the legs upright ?
User avatar
  • Posts:
  • Joined:
    Wed Aug 06, 2014 12:48 am
  • Location:
    Melbourne, Australia

It looks like a great device, but I too wondered what keeps the legs from spreading? I would like to see some triangulation bracing or similar to prevent this.
EWM Phonenix 355 Pulse MIG set mainly for Aluminum, CIGWeld 300Amp AC/DC TIG, TRANSMIG S3C 300 Amp MIG, etc, etc
Hollywood1
  • Posts:
  • Joined:
    Mon Feb 23, 2015 9:05 am
  • Location:
    Washington

Pretty cool.
rake
  • Posts:
  • Joined:
    Mon Sep 17, 2012 7:19 pm

The insurance liability would be a nightmare if someone ever got hurt or worse.
User avatar
  • Posts:
  • Joined:
    Thu Jan 06, 2011 11:40 pm
  • Location:
    Near New Orleans

On closer examination, that does not appear to be larger than a 2t chain-fall, so the gantry is overbuilt enough to excuse the lack of rack-bracing, on perfectly smooth surfaces. Should a caster hit a rock and the load swing, one might wish some rack-bracing, but it does not appear "speed" is the objective.

I misread the original post... I thought he was using the tuggers. On a re-read, only the davit is being repurposed, and from the look of it, the chain-fall is far below the capacity of the rest of the structure.

This does not exempt one from liability issues, but greatly reduces the risk of facing them.

Steve S
Boomer63
  • Posts:
  • Joined:
    Fri Sep 12, 2014 11:52 am
  • Location:
    Indiana near Chicago

Nice work! Heavy duty! In fact, everything in that shop looks heavy duty!


From comments, however, it is true that without some OSHA documentation, etc. that the project can be rejected. I am running into that here at my school. I need to build a material rack, but instead I have to purchase one. What a load of crap. My rack; which will duplicate those I have built before, will take up less room, cost less and be far more functional than anything 'approved' that I can buy.
Gary
Poland308
  • Posts:
  • Joined:
    Thu Sep 10, 2015 8:45 pm
  • Location:
    Iowa

They made special carts at our shop for moving big valves between tri tool stages. They designed it in the shop and made one. Then they got an engineer to check his magic charts and give it his blessing. Then they were allowed to paint a weight rating on it. That made osha happy.
I have more questions than answers

Josh
Post Reply