What welding projects are you working on? Are you proud of something you built?
How about posting some pics so other welders can get some ideas?
Bls repair
  • Posts:
  • Joined:
    Thu Sep 24, 2020 6:22 pm
  • Location:
    Pa

Welding
Attachments
37D0FD35-897A-4D28-855F-E44894CA9150.jpeg
37D0FD35-897A-4D28-855F-E44894CA9150.jpeg (58.92 KiB) Viewed 2323 times
Bls repair
  • Posts:
  • Joined:
    Thu Sep 24, 2020 6:22 pm
  • Location:
    Pa

Cleaning up the breaks
Attachments
0661EBAA-B756-42E5-827F-B5129E75EB99.jpeg
0661EBAA-B756-42E5-827F-B5129E75EB99.jpeg (55.35 KiB) Viewed 2322 times
7ACBE555-6257-42D5-A1D9-B3A8C1FBD2F7.jpeg
7ACBE555-6257-42D5-A1D9-B3A8C1FBD2F7.jpeg (55.35 KiB) Viewed 2322 times
Bls repair
  • Posts:
  • Joined:
    Thu Sep 24, 2020 6:22 pm
  • Location:
    Pa

Here’s the problem
Attachments
0903AB1D-7809-4DB2-9FD2-FE7667233978.jpeg
0903AB1D-7809-4DB2-9FD2-FE7667233978.jpeg (58.28 KiB) Viewed 2321 times
Bls repair
  • Posts:
  • Joined:
    Thu Sep 24, 2020 6:22 pm
  • Location:
    Pa

More problems.
Attachments
1445EA15-D581-4D9A-9737-DAE1B1576AD1.jpeg
1445EA15-D581-4D9A-9737-DAE1B1576AD1.jpeg (54.45 KiB) Viewed 2320 times
F510A4D4-4406-4B02-BD90-48CC98A73543.jpeg
F510A4D4-4406-4B02-BD90-48CC98A73543.jpeg (53.2 KiB) Viewed 2320 times
User avatar
  • Posts:
  • Joined:
    Sat Feb 17, 2018 10:10 pm
  • Location:
    Carberry, Manitoba, Canada

Thats a nice example of a good looking mig weld that is actually garbage.

Sent from my SM-G970W using Tapatalk
Poland308
  • Posts:
  • Joined:
    Thu Sep 10, 2015 8:45 pm
  • Location:
    Iowa

JayWal wrote:Thats a nice example of a good looking mig weld that is actually garbage.

Sent from my SM-G970W using Tapatalk
Might adjust my opinion a bit. That weld split in the center. Says to me that the weld had a stress point, hole or crack, at the beginning of the bead. That led to a stress point. Bad weld would have torn away from one side or the other if it was cold. Posible that the weld was undersized but that comes down to a design or Qa issues. Split in the middle says the weld held to its max capacity to both sides but couldn’t deal with max forces.
I have more questions than answers

Josh
Bls repair
  • Posts:
  • Joined:
    Thu Sep 24, 2020 6:22 pm
  • Location:
    Pa

There’s a metal plate that runs between the two welds
Attachments
8DE87EAB-CEE7-45A9-98CA-059D1F6F4339.jpeg
8DE87EAB-CEE7-45A9-98CA-059D1F6F4339.jpeg (56.61 KiB) Viewed 2255 times
User avatar
  • Posts:
  • Joined:
    Sat Feb 17, 2018 10:10 pm
  • Location:
    Carberry, Manitoba, Canada

Poland308 wrote:
JayWal wrote:Thats a nice example of a good looking mig weld that is actually garbage.

Sent from my SM-G970W using Tapatalk
Might adjust my opinion a bit. That weld split in the center. Says to me that the weld had a stress point, hole or crack, at the beginning of the bead. That led to a stress point. Bad weld would have torn away from one side or the other if it was cold. Posible that the weld was undersized but that comes down to a design or Qa issues. Split in the middle says the weld held to its max capacity to both sides but couldn’t deal with max forces.
Looks to me like a 3 pass weld, and it split right along where 1 pass is laid onto the previous one. But it gets a little blurry when you zoom in that far. You might be right

Sent from my SM-G970W using Tapatalk
User avatar
  • Posts:
  • Joined:
    Sat Feb 17, 2018 10:10 pm
  • Location:
    Carberry, Manitoba, Canada

Bls repair wrote:There’s a metal plate that runs between the two welds
Ah ok. Gotcha.

Sent from my SM-G970W using Tapatalk
User avatar
  • Posts:
  • Joined:
    Fri Apr 01, 2011 10:59 pm
  • Location:
    Australia; Victoria

I do believe that the issue here is people using a mig but not keeping the proper travel speed. It's easy to go slow and think you are putting in a big weld, but really you are just putting in caulk. If you go fast enough to keep the wire chewing into the base metal, she ain't going anywhere. But it may require multiple runs.

Long story short, mig is easy to get wrong. No safety net, as jody says.
Bls repair
  • Posts:
  • Joined:
    Thu Sep 24, 2020 6:22 pm
  • Location:
    Pa

Where the split is you can see the factory edge with NO marks on it :mrgreen:
User avatar
  • Posts:
  • Joined:
    Sat Feb 17, 2018 10:10 pm
  • Location:
    Carberry, Manitoba, Canada

weldin mike 27 wrote:I do believe that the issue here is people using a mig but not keeping the proper travel speed. It's easy to go slow and think you are putting in a big weld, but really you are just putting in caulk. If you go fast enough to keep the wire chewing into the base metal, she ain't going anywhere. But it may require multiple runs.

Long story short, mig is easy to get wrong. No safety net, as jody says.
Yep kinda what I was trying to say. I got nothing against mig, but it is possible to get a weld that looks good, but has zero penetration.

Sent from my SM-G970W using Tapatalk
Poland308
  • Posts:
  • Joined:
    Thu Sep 10, 2015 8:45 pm
  • Location:
    Iowa

I agree. I have a Mig machine but it’s my las option I chose. Don’t get me wrong it has it’s place but like said it’s easier to mess up than to get right. Good enough isn’t always right.
I have more questions than answers

Josh
tweake
  • Posts:
  • Joined:
    Mon Dec 18, 2017 4:53 am
  • Location:
    New Zealand

weldin mike 27 wrote:
Long story short, mig is easy to get wrong. No safety net, as jody says.
this is why stick is better to learn welding with.
tweak it until it breaks
User avatar
  • Posts:
  • Joined:
    Fri Apr 01, 2011 10:59 pm
  • Location:
    Australia; Victoria

You should always learn how to walk properly before you try to jog
Post Reply