What welding projects are you working on? Are you proud of something you built?
How about posting some pics so other welders can get some ideas?
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Bradk
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Just finished assembly of my newly built hydraulic press break that I had apart for paint. Finally done with it but as per usual a few tweaks will be needed. I purchased the "heavy duty finger break kit from Swag Off Road and decided I did not want the infamous Harbor freight special ( 20 ton press ) to make it fly, I wanted a bench top unit and I built one to fit my space! Using rollers to allow for no slop on down stroke and or return. Return springs could be a little stronger on return but nothing to worry about, it bends metal and that is what I intend for it to do

:mrgreen: :mrgreen:
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Coldman
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You've done an awesome job on the press. You're gonna have some fun with it for sure!
Flat out like a lizard drinkin'
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Very nice job. I want one!
Lincoln MP 210, Lincoln Square Wave 200,
Everlast 210 EXT
Thermal Dynamics 25 Plasma cutter

" Anything that carries your livelihood wants to be welded so that Thor can’t break it."
CJ737
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I'm formulating a hair-brained scheme to make my own one of these things. I have the basic structural pieces and just need to jam the ideas together.

Mick
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weldin mike 27 wrote:I'm formulating a hair-brained scheme to make my own one of these things. I have the basic structural pieces and just need to jam the ideas together.

Mick
When you do please post some pics. I'm thinking the same thing.
Lincoln MP 210, Lincoln Square Wave 200,
Everlast 210 EXT
Thermal Dynamics 25 Plasma cutter

" Anything that carries your livelihood wants to be welded so that Thor can’t break it."
CJ737
Franz©
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May I strongly suggest visiting some press break tonnage tables before you build. Press breaks consume considerable force to make decent bends, and require proper frames.
homeboy
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A handy upgrade is to swap out the pump jack with a 20 ton air jack with a foot pedal control. With my Big Red floor model the jack just slips into the guides and done other than a bit of plumbing for the control. Much easier with 2 hands lining up the stock.
Coldman
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Pics. we want pics.
Flat out like a lizard drinkin'
Franz©
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homeboy
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Coldman wrote:Pics. we want pics.
Trying to post pics but have new phone and not working out. My sons coming over tomorrow to try to straighten it out. :roll:
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Nice job Brad, that will come in real handy for sure..
Pete



Esab SVI 300, Mig 4HD wire feeder, 30A spool gun, Miller Passport, Dynasty 300 DX, Coolmate 4, Spectrum 2050, C&K Cold Wire feeder WF-3, Black Gold Tungsten Sharperner, Prime Weld 225
homeboy
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Coldman wrote: Re: Hydraulic Press Break
This is a real simple way I converted my 20 ton pump jack press to an air jack. Some presses might not be quite as simple but well worth the effort. Dies had working edges ground down and built up with hard surface and dressed with zerconium flap disc. Air jacks have their own return springs which is a plus.
Attachments
To save your dies on small tough stock use a sacrificial pc of scrap angle.
To save your dies on small tough stock use a sacrificial pc of scrap angle.
IMG_20180412_160351009[1].jpg (75.95 KiB) Viewed 2204 times
Hangers on end post to store various dies.
Hangers on end post to store various dies.
IMG_20180412_160124801[1].jpg (109.6 KiB) Viewed 2204 times
Die is 5/8 bucket edge cut down.
Die is 5/8 bucket edge cut down.
IMG_20180412_155417539[1].jpg (50 KiB) Viewed 2204 times
Jack just slides into notch. Live air goes to foot control and back to jack pressure line c/w stock jack valve locked open.
Jack just slides into notch. Live air goes to foot control and back to jack pressure line c/w stock jack valve locked open.
IMG_20180412_154333587[1].jpg (77.54 KiB) Viewed 2204 times
7/16in inside 90 degree 1/8 X 2in flat. Angle iron spacers can be added or removed for different size and thickness of stock and dimensions of bend.
7/16in inside 90 degree 1/8 X 2in flat. Angle iron spacers can be added or removed for different size and thickness of stock and dimensions of bend.
IMG_20180412_154946082[1].jpg (87.26 KiB) Viewed 2204 times
Reinforced and braced feet to take out any wiggle and added small steel casters c/w brake
Reinforced and braced feet to take out any wiggle and added small steel casters c/w brake
IMG_20180412_154056571[1].jpg (92.49 KiB) Viewed 2204 times
A36
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A professional build. Wish I had one too.
homeboy
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A36 wrote:A professional build. Wish I had one too.
I didn't build the press itself, just assembled the hydraulic/air conversion and the dies. The press and air jack came on 1/2 price sale at TSC and the foot control from Princess Auto. Sold the stock 20 ton pump jack still in the plastic bag.
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homeboy wrote:
A36 wrote:A professional build. Wish I had one too.
I didn't build the press itself, just assembled the hydraulic/air conversion and the dies. The press and air jack came on 1/2 price sale at TSC and the foot control from Princess Auto. Sold the stock 20 ton pump jack still in the plastic bag.

Whats the purpose of the bottom set of springs? Just to keep the blade coming down straight once she engages?
Franz©
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Holding the die open so you can insert the metal to be bent springs to mind.
homeboy
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Franz© wrote:Holding the die open so you can insert the metal to be bent springs to mind.
Yes. The die slides on the end vertical rods and the springs force it to follow the press travel. There is no retainer bolt on the top of the die to hold it to the plunger itself, just a 3/4in deep collar to hold it centered.
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10/4
homeboy
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If you are thinking of building one, a tip I picked up from a video is to use a 3/4in id sleeve for the die end guides and 3/4 octagon shaft for the vertical end posts. That way you can just dress the outer points of the octagon shaft for a final free sliding fit. The fiddly part is the die end guides and the base guide posts must be precisely fitted and welded to operate properly.
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Great tip. Thanks
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