New Welder with a quick question
Posted: Tue Sep 30, 2014 1:57 pm
I had an introductory welding class this past month at my Diesel school and I fell in love with it! I went in with very little welding knowledge at all and with that class and youtube videos (Chuckee2009 and weldingtipsandtricks.com) I feel like I have a good grab on the basics. One thing that lead me to these forums and to make this post is wire speed settings and voltage settings. I know there are videos, but I feel like I can't truly get a good solid setting for vertical ups with MIG know matter what I do. At school we have the Millermatic 252's and they are the digital control interface styles and for 1/8 inch steel I have referenced the Miller app and found that they recommend like 18-19v and 280-300 IPM for .035 wire (wire we use). Well Jodi says 200 IPM for 0.125 or 1/8 inch and I tried that and it worked. Our instructor recommended like 180 and 18volts or so. So, flat and horizontal even vertical downs and overhead 17v-18v and 170-200 IPM all seem to weld fairly decent. I get to vertical ups and it's like I have sag in my weld beads unless I turn the welder way down. The books say some numbers to that seem way to hot. I tried the triangle, Inverted V, crescent moon and even Z weave patterns and only got good beads with the welder at like 16v and like 160-65 IPM WS and at those settings I'm not sure how true my penetration was. Sorry for rambling on and if my grammar isn't perfect I apologize for that to. I know each welder has different setting layouts and some welders I've heard do better at different specs than others, but I'd like to know a good ballpark voltage for vertical ups on 1/8in and 1/4 steel. Heck if any of you guys would like to shout out some ball park settings for those thicknesses and even maybe a 3/16 for each position I'd love to know what you guys run. I have the Miller app like I said and I referenced it for 1/4 steel today in the flat and horizontal positions and ran some nice beads, but I turned it down just a bit and tried a vertical up T joint and got sag and a overall poor weld. I'm new to welding, but I look forward to growing my skills and learning from you guys and Jodi's website and videos. Thanks for your time reading my post.