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Aluminium waterpump housing repair Mercedes diesel

Posted: Thu Jan 14, 2016 5:46 pm
by jockewahlstrom
Hi!
So this is my first ever repair/build up job and i'm also pretty new at tig welding..
The piece is probably not even cold as i write this im so exited about posting something :p

I should have taken my time to clean it better but i'm kind of happy with the end result..

I'll try to get the pictures in order next time :p

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Thu Jan 14, 2016 6:36 pm
by motox
any time it works is time
to be happy
craig

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Thu Jan 14, 2016 9:44 pm
by big gear head
Nice repair. I bet that saved some money.

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Thu Jan 14, 2016 11:34 pm
by ex framie
Looks like mercedes used to use some decent alloy in their pump housings, for the amount of cleaning you didnt do and the age of the pump theres not a lot of crap come out in the welds.
Good outcome.

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Fri Jan 15, 2016 3:56 am
by jockewahlstrom
Thank you guys!
you are right about the housing beeing old it's a -78 mercedes:)
and if i remeber correctly the owner said it's a ~380USD part..

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Fri Jan 15, 2016 4:45 pm
by MinnesotaDave
Came out good - nice repair :)

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Sun Jan 17, 2016 10:47 am
by subwayrocket
Looks good man ! Some cast welds nicely and some not. Don't be surprised when you go to weld some other cast and it
just wants to become a bloddy mess . Congrats on the nice repair !

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Sun Jan 17, 2016 8:38 pm
by MosquitoMoto
Well done Jock, that looks like a solid repair.


Kym

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Tue Jan 19, 2016 6:34 am
by jockewahlstrom
Thank you! It is really nice to get all of this feedback..

I have a 19" aluminum rim with a crack in it coming up..
it's been welded once before with a aluminumstick and it also needs a lot of pre-weld work..
Let's see how that goes :)

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Tue Jan 19, 2016 3:49 pm
by noddybrian
Nice job on the water pump - but please leave the wheel rim alone ! that's got bad news written all over it - unless it's used on a " res ride " at very low speeds & even then I'd not do it especially as someone has already botched it - legal implications for this outweigh any possible reason or price to attempt it.

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Tue Jan 19, 2016 5:54 pm
by exnailpounder
noddybrian wrote:Nice job on the water pump - but please leave the wheel rim alone ! that's got bad news written all over it - unless it's used on a " res ride " at very low speeds & even then I'd not do it especially as someone has already botched it - legal implications for this outweigh any possible reason or price to attempt it.
Good advice. Pick your battles wisely. Let someone else get sued.

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Wed Jan 20, 2016 12:32 pm
by jockewahlstrom
Yes you are right ! I did not even think about that...

It's my own rim and i'm going to try it out to see how it goes:) it's a beat up old thing and i want to try and weld something that needs preheat..


But thank you for the advice!!

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Wed Jan 20, 2016 12:55 pm
by Boomer63
ex framie wrote:Looks like mercedes used to use some decent alloy in their pump housings, for the amount of cleaning you didnt do and the age of the pump theres not a lot of crap come out in the welds.
Good outcome.


EXACTLY! Perfectly said! I would have expected to see the oil boiling out! Maybe the part is relatively new?
Gary

Re: Aluminium waterpump housing repair Mercedes diesel

Posted: Wed Jan 20, 2016 1:50 pm
by jockewahlstrom
EXACTLY! Perfectly said! I would have expected to see the oil boiling out! Maybe the part is relatively new?
Gary[/quote]


It's a -78 original part:)


Owner called me after he put the part in.. He was really satisfied with fitment and there was no leakage:)