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what is going on with this?

Posted: Mon Jun 29, 2015 10:10 am
by d.smith
So I was doing some flat runs today working on my arc length and torch angle, on what I believe is just carbon or mild steel. Running around 150-175amps, pure argon, 20 CFH, 2% thoriated 3/32 tungsten, #7 cup with gas lens.

Not sure if it is from running beads consistantly or if something else is going on but i'm getting this golden brown haze aroud the weld.

Image

also I was about to run another bead and right after striking the arc it all went white and blew up or something lol, left this and a hole.

Image

Re: what is going on with this?

Posted: Mon Jun 29, 2015 12:12 pm
by Braehill
If the humidity is high in the shop carbon will steel will rust almost instantly when your finished welding. It should brush right off with a light wire brushing.

The second picture looks like it was started without the gas flowing. With no Argon flowing the tungsten overheats and explodes the tip into the puddle. Check to see if you have gas flow at the torch.

Neither problem is too far out of the ordinary.

Len

Re: what is going on with this?

Posted: Mon Jun 29, 2015 12:20 pm
by MinnesotaDave
I agree - lost shielding gas.

Is your torch a two cable version? I've had the gas line melt where it meets the torch several times - just slide the handle back to check.

Re: what is going on with this?

Posted: Mon Jun 29, 2015 12:36 pm
by d.smith
3 cable water cooled

Re: what is going on with this?

Posted: Mon Jun 29, 2015 1:01 pm
by rick9345
MinnesotaDave wrote:I agree - lost shielding gas.

Is your torch a two cable version? I've had the gas line melt where it meets the torch several times - just slide the handle back to check.
agree

Re: what is going on with this?

Posted: Mon Jun 29, 2015 3:18 pm
by Oscar
d.smith wrote:3 cable water cooled
Either way you need to check shielding gas coverage. That is what happens to both tungsten and steel when they instantly oxidize in the presence of a high-amperage electric arc and nothing to shield them from the air.