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Problem Fabrication / Fabricator

Posted: Sun Jul 20, 2014 11:24 am
by WSG 2014
Hi All,
I have recently commissioned a 6m simple aluminium structure to be made by a local fabrication company. It consists of 5 25mm alu rolled boxes sections welded together for for skeletal halo ring. The ring is suspended from ceiling and all up weight of 200KG.
My concern and reason for the post is quality and strength of the welding done. Please also not that it will be hung over a car valued at 200 GBP +
Professional comments welcomed

Regards

J
Weld 1
Weld 1
IMG_3822.JPG (34.78 KiB) Viewed 554 times
Weld 1
Weld 1
IMG_3822.JPG (34.78 KiB) Viewed 554 times

Re: Problem Fabrication / Fabricator

Posted: Sun Jul 20, 2014 5:10 pm
by Otto Nobedder
J,

I wouldn't hang that over my doghouse. These folks should not have taken a job they had no knowledge or skills in. Even if the "ugly" is concealed, I'd have to test it to 4X it's weight before I'd trust to walk under it.

Steve S

Re: Problem Fabrication / Fabricator

Posted: Sun Jul 20, 2014 6:30 pm
by Braehill
J,
If you've looked around this site you've seen what suitable welds on Aluminum should look like. Those are not suitable for your application. Please don't hang that over your car. I would suggest having the builder hang it over his wife's car. Ask for your money back and find a shop that does Aluminum welding daily.

Looking at the pictures, I would assume that they used GMAW (MIG) and they probably should have used GTAW (TIG) to produce a much better weld in this situation.

Len

Re: Problem Fabrication / Fabricator

Posted: Sun Jul 20, 2014 6:49 pm
by Otto Nobedder
Len,

I was under the impression from the stuck rod-butt that they DID try GTAW with no idea how to do it.

Scary.

Steve S

Re: Problem Fabrication / Fabricator

Posted: Sun Jul 20, 2014 6:56 pm
by Braehill
I thought it looked like a piece of MIG wire that they cut off after it stuck there. Scary looking welds either way.

Len

Re: Problem Fabrication / Fabricator

Posted: Sun Jul 20, 2014 10:04 pm
by 79jasper
I'm no professional, but that looks like dog[PILE OF POO]

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Re: Problem Fabrication / Fabricator

Posted: Sun Jul 20, 2014 10:15 pm
by AKweldshop
Yeah,
That's terrible....

Don't even tough it, it might fall apart.