Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
Rick_H
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GreinTime wrote:
Rick_H wrote:
AFR_Autoworks wrote:How is 316 to weld? Much different then 304? Never done any 316. In my line of work I will likely never use it, 304 and 321 are all us car guys really use.
316 welds very similar to all of those, I've used 321 and 347 filler with headers in the past. The cage looks good, I'll have to dig up some pics from my 25.5 SFI chassis I put in my 91 Mustang GT. Funny I look at those welds now and say man I can do better.

With food stuff it is a lot of 316L and 304.
321 is so fucking expensive though.

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Yeah very expensive... Most won't spend the $$ on it, but it sure is pretty! Truth be told it was for an import..lol Last I bought it through SPD, I think Burns sells it also
I weld stainless, stainless and more stainless...Food Industry, sanitary process piping, vessels, whatever is needed, I like to make stuff.
ASME IX, AWS 17.1, D1.1
Instagram #RNHFAB
AFR_Autoworks
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Yes 321 is very pricey but is the best choice for any sort of turbo application where exhaust will be subject to allot of heat. If you have ever seen a turbo manifold on a 1000hp car, it gets pretty crazy haha.
GreinTime
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AFR_Autoworks wrote:Yes 321 is very pricey but is the best choice for any sort of turbo application where exhaust will be subject to allot of heat. If you have ever seen a turbo manifold on a 1000hp car, it gets pretty crazy haha.
I understand that lol, but it is outside the budget realm for most people turboing their Honda Civic ;)

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motox
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Aaron
just tried your setting..
worked well. I'm hooked...
for all the guys that don't weld every day
remember this "TIG FINGER"
just welded this today.
pencil mark was how far i got
before my hand was fried.
use the TIG finger...lol
craig
Attachments
IMG_2539 alum finger.jpg
IMG_2539 alum finger.jpg (87.78 KiB) Viewed 1707 times
htp invertig 221
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
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Image

(The flower thing in its entirety)

Image

(Grinded and ready to weld)

Image

(Finished.)

G'day.

In amongst all the inspiring aerospace/automotive stuff on here, (which I absolutely love!) I like to post now and then to represent the noobs out there like me, who are still scratching their heads and banging rocks together. ;)

Was given this very hipster lawn ornament/drink holder thing to fix. It's very old. The thin metal 'flower' had broken from the much thicker 'stem'. The brief was to fix it, make it sturdy, not do too much damage to 'vintage' paint.

Used 35 amps, very sharp 1.6mm electrode (2% Lanth) and 1.2mm ER316SL filler because it's the thinnest I have. Took it slow, lit up on the 'stem' and worked around. Stop. Cool. Clean. Weld. Only really took out a patch of paint the size of a 50 cent piece.

Now my hipster mate can enjoy Pickle Backs out on the lawn again...

Kym
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Wanted to get more building done today, but email and phone calls had to take priority. At least I got half a bike done.

Image
0210161113_HDR by Mike Zanconato, on Flickr

Image
0210161112_HDR by Mike Zanconato, on Flickr

Image
0210161113a_HDR by Mike Zanconato, on Flickr
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Inspiring as always Mike - thanks for sharing.


Kym
Hollywood1
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Bike frame looks great! Any tips on welder settings?
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Aaron@6061.com wrote:I chuck my tungsten in a handheld drill and spin it as slow as possible while grinding it to shape on a bench grinder with a 6" wheel.
Aaron do you use a standard Aluminum Oxide wheel or a diamond wheel? If a Diamond wheel what grit is it?

Thanks
Brian
Brian

Miller Thunderbolt 225 AC/DC
Everlast 255EXT with W300 cooler
Hobo Freight 170 MIG Welder
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Thanks guys!
Hollywood1 wrote:Bike frame looks great! Any tips on welder settings?
Torch is a CK20 with a gas lens and #8 cup. Gas at 15-20 cfh. 3/32" 2% lanthanated tungsten ground to a point.

Machine set at 210 amps EP, 180 amps EN, 65-75% EN balance, frequency at 120-150 Hz, soft square wave on EP and EN.
OzFlo
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MosquitoMoto wrote:In amongst all the inspiring aerospace/automotive stuff on here, (which I absolutely love!) I like to post now and then to represent the noobs out there like me, who are still scratching their heads and banging rocks together. ;)
Nice work Kym! Being a fellow noob I appreciate where you are coming from.


zank wrote:Wanted to get more building done today, but email and phone calls had to take priority. At least I got half a bike done.
As always, love your work Mike!


Flo
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zank wrote:Thanks guys!
Hollywood1 wrote:Bike frame looks great! Any tips on welder settings?
Torch is a CK20 with a gas lens and #8 cup. Gas at 15-20 cfh. 3/32" 2% lanthanated tungsten ground to a point.

Machine set at 210 amps EP, 180 amps EN, 65-75% EN balance, frequency at 120-150 Hz, soft square wave on EP and EN.
What grade of aluminum are the frames, and what is the wall thickness?

Thanks
Brian

Miller Thunderbolt 225 AC/DC
Everlast 255EXT with W300 cooler
Hobo Freight 170 MIG Welder
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The tubing is 7005 aluminum. The head tube and threaded shell are 0.160" wall and the other tubes range from 0.052" - 0.078" wall.

Filler is 3/32" 5183.
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zank wrote:The tubing is 7005 aluminum. The head tube and threaded shell are 0.160" wall and the other tubes range from 0.052" - 0.078" wall.

Filler is 3/32" 5183.
Thanks for the info. I am using the same torch with a gas lense. When I start practice on aluminum I'll have a place to start with settings.
Brian

Miller Thunderbolt 225 AC/DC
Everlast 255EXT with W300 cooler
Hobo Freight 170 MIG Welder
Poland308
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Zank do you have to screw anything into your threaded tubes to keep them in round? Just wonder cause all your welding is on one side.
I have more questions than answers

Josh
Aaron@6061.com
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melsdad wrote:
Aaron@6061.com wrote:I chuck my tungsten in a handheld drill and spin it as slow as possible while grinding it to shape on a bench grinder with a 6" wheel.
Aaron do you use a standard Aluminum Oxide wheel or a diamond wheel? If a Diamond wheel what grit is it?

Thanks
Brian
100 grit 6" aluminum oxide
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MosquitoMoto wrote:Beautiful work, Aaron.


Kym


Beautiful doesn't even begin to describe it.... :shock:
Just a couple welders and a couple of big hammers and torches.

Men in dirty jeans built this country, while men in clean suits have destroyed it.
Trump/Carson 2016-2024
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Aaron@6061.com wrote:
melsdad wrote:
Aaron@6061.com wrote:I chuck my tungsten in a handheld drill and spin it as slow as possible while grinding it to shape on a bench grinder with a 6" wheel.
Aaron do you use a standard Aluminum Oxide wheel or a diamond wheel? If a Diamond wheel what grit is it?

Thanks
Brian
100 grit 6" aluminum oxide
Thanks Aaron!!

Brian
Brian

Miller Thunderbolt 225 AC/DC
Everlast 255EXT with W300 cooler
Hobo Freight 170 MIG Welder
Aaron@6061.com
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Another throttle body elbow (replaces the one in the background)
Image
GM LS valve covers
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Wow, that's some nice stuff.
Freddie
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So beautiful!
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Aaron@6061.com wrote:Another throttle body elbow (replaces the one in the background)

GM LS valve covers
Nice looking weldments Aaron
The part pictured here, is this "as welded" or has there been some post weld treatment such as electropolishing?
Richard
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Rick_H
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1/2" 316L Sanitary piping, full pen, back purge, yadda, yadda
Attachments
IMG_20160214_242025287.jpg
IMG_20160214_242025287.jpg (50.92 KiB) Viewed 1599 times
IMG_20160213_230649742_HDR.jpg
IMG_20160213_230649742_HDR.jpg (80.79 KiB) Viewed 1599 times
Inside
Inside
IMG_20160213_232408005_HDR.jpg (52.83 KiB) Viewed 1599 times
Heres the entire section, made to fit around a piece of existing framing
Heres the entire section, made to fit around a piece of existing framing
IMG_20160213_211602410_HDR[1].jpg (49.04 KiB) Viewed 1626 times
all pickled and polished
all pickled and polished
IMG_20160213_205532062[1].jpg (50.06 KiB) Viewed 1626 times
raw....
raw....
IMG_20160213_202722178[1].jpg (74.5 KiB) Viewed 1626 times
Last edited by Rick_H on Sun Feb 14, 2016 1:22 am, edited 1 time in total.
I weld stainless, stainless and more stainless...Food Industry, sanitary process piping, vessels, whatever is needed, I like to make stuff.
ASME IX, AWS 17.1, D1.1
Instagram #RNHFAB
Rick_H
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Aaron, beautiful, looks like a FORD ;)
I weld stainless, stainless and more stainless...Food Industry, sanitary process piping, vessels, whatever is needed, I like to make stuff.
ASME IX, AWS 17.1, D1.1
Instagram #RNHFAB
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Nice, Rick!
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