Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
72 Triumph engine welding
Post Reply
User avatar
  • Posts:
  • Joined:
    Sun Oct 27, 2013 10:57 pm
  • Location:
    Big Lake/Monticello MN, U.S.A.

Here's a few repairs I took on recently - all done with the 1963 Airco :D
Used up to 230 amps, 2% thoriated 3/32" and 1/8", #7 gas lens and regular cup.

Case, head and a cover for a 72 Triumph 650, 5 speed.
Another engine case and the frame came in later - no pics of those, oops.

The case had some epoxy in the hole for a plug, cut it out and welded and blended.
Cover had a broken out hole, cut it off, ground a bolt down to hold open the oil passage, welded and blended.
Head was in a bad spot - cut the break down 3/4" and used it for a shelf - he will have machine shop finish blend it.
Case1
Case1
image.jpg (57.13 KiB) Viewed 930 times
image.jpg
image.jpg (42.88 KiB) Viewed 929 times
image.jpg
image.jpg (43.75 KiB) Viewed 929 times
image.jpg
image.jpg (44.82 KiB) Viewed 929 times
image.jpg
image.jpg (46.77 KiB) Viewed 929 times
I flat filed this by hand.
image.jpg
image.jpg (49.57 KiB) Viewed 929 times
Last edited by MinnesotaDave on Tue Nov 04, 2014 11:23 pm, edited 2 times in total.
Dave J.

Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~

Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
Top
User avatar
  • Posts:
  • Joined:
    Sun Oct 27, 2013 10:57 pm
  • Location:
    Big Lake/Monticello MN, U.S.A.

Side cover pics.
image.jpg
image.jpg (44.09 KiB) Viewed 929 times
image.jpg
image.jpg (45.68 KiB) Viewed 929 times
I inserted a ground down bolt to keep the oil passage open.
image.jpg
image.jpg (40.37 KiB) Viewed 929 times
image.jpg
image.jpg (37.4 KiB) Viewed 929 times
image.jpg
image.jpg (45 KiB) Viewed 929 times
Dave J.

Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~

Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
Top
User avatar
  • Posts:
  • Joined:
    Sun Oct 27, 2013 10:57 pm
  • Location:
    Big Lake/Monticello MN, U.S.A.

The head was difficult, crack was almost 1" down and the torch does not fit.
Cut the broken piece 3/4" down and used it for a shelf to build up on.
He will have the machinist dress it flush or I would have filed it down by hand like the case.
image.jpg
image.jpg (50.66 KiB) Viewed 929 times
image.jpg
image.jpg (47.24 KiB) Viewed 929 times
I cut the broken piece down 3/4" to build up from.
That hole only holds 5 ft lbs of torque.
image.jpg
image.jpg (59.32 KiB) Viewed 929 times
image.jpg
image.jpg (52.09 KiB) Viewed 929 times
image.jpg
image.jpg (54.29 KiB) Viewed 929 times
Dave J.

Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~

Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
Top
aeroplain
  • Posts:
  • Joined:
    Tue Jun 03, 2014 10:15 pm
  • Location:
    Minnesota

Really nice!!
Top
motox
  • Posts:
  • Joined:
    Thu Nov 28, 2013 12:49 pm
  • Location:
    Delaware

nice clean work. i have welded
many side covers and getting all the oil
cleaned out of cracks and holes is alway
the hard part.
htp invertig 221
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
Top
User avatar
  • Posts:
  • Joined:
    Sun Sep 22, 2013 10:14 am
  • Location:
    Minneapolis Mn 55407

Oil in engine parts.
Buy a bag of Sweet Martha's Choclate Chip Cookies.
When wife leaves bake engine parts at 300-400* for 3 hrs. remove parts to shop before she returns
When wife gets home hand her the cookies and say you tried to bake but burnt your batch , hand her the cookies/treat and quickly leave for shop.

Alternate method, old BBQ grill, oil migrates out with heat,most oils flash off above 300*
Everlast 250EX
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
Top
User avatar
  • Posts:
  • Joined:
    Sun Oct 27, 2013 10:57 pm
  • Location:
    Big Lake/Monticello MN, U.S.A.

Thanks for the complements guys :D

As for as oil cleaning, I had him pressure wash the case and cover before bringing it over - no oily residue for me to deal with :)

The head was pretty clean, just some acetone and it was ready to work on.
Dave J.

Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~

Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
Top
motox
  • Posts:
  • Joined:
    Thu Nov 28, 2013 12:49 pm
  • Location:
    Delaware

rick
i like the BBQ idea my wife would never believe i tried to bake
anything.
put my Arai motorcycle hemet in the dishwasher to clean out helmet
head. it worked great but I'm still hearing about it.
craig
htp invertig 221
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
Top
User avatar
  • Posts:
  • Joined:
    Sun Oct 27, 2013 10:57 pm
  • Location:
    Big Lake/Monticello MN, U.S.A.

motox wrote:rick
i like the BBQ idea my wife would never believe i tried to bake
anything.
put my Arai motorcycle hemet in the dishwasher to clean out helmet
head. it worked great but I'm still hearing about it.
craig
Dishwashers work good as parts washers too :)

I used to be married, they get worked up over weird things...
Long time ago I had no shop, it was -20 deg F, and the chainsaw needed a head gasket.
So I fixed it on the kitchen table.
Don't know what the fuss was over it - heck, I even put down newspapers :lol:
Dave J.

Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~

Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
Top
User avatar
  • Posts:
  • Joined:
    Sun Sep 22, 2013 10:14 am
  • Location:
    Minneapolis Mn 55407

Beware of phosphates in dishwasher soap, it turns alum gray with nasty oxide coating.

As stated beware of significut other after using dishwasher "No sense Of Humor"
Everlast 250EX
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
Top
User avatar
  • Posts:
  • Joined:
    Thu Jan 06, 2011 11:40 pm
  • Location:
    Near New Orleans

My wife has actually said the words, "Would you PLEASE move this transmission, so I can take a bath?"

Steve S
Top
User avatar
  • Posts:
  • Joined:
    Sun Sep 22, 2013 10:14 am
  • Location:
    Minneapolis Mn 55407

Otto Nobedder wrote:My wife has actually said the words, "Would you PLEASE move this transmission, so I can take a bath?"

Steve S
Like
Everlast 250EX
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
Top
Artie F. Emm
  • Posts:
  • Joined:
    Thu Jul 24, 2014 7:53 am

rick9345 wrote:As stated beware of significut other after using dishwasher "No sense Of Humor"
A related heads up: no reconditioning electrodes in the oven, either.
Dave
aka "RTFM"
Top
User avatar
  • Posts:
  • Joined:
    Sun Oct 27, 2013 10:57 pm
  • Location:
    Big Lake/Monticello MN, U.S.A.

Otto Nobedder wrote:My wife has actually said the words, "Would you PLEASE move this transmission, so I can take a bath?"

Steve S
Least she could have done is left it in the tub and scrubbed it down for you while she was in there :D
Dave J.

Beware of false knowledge; it is more dangerous than ignorance. ~George Bernard Shaw~

Syncro 350
Invertec v250-s
Thermal Arc 161 and 300
MM210
Dialarc
Tried being normal once, didn't take....I think it was a Tuesday.
Top
motox
  • Posts:
  • Joined:
    Thu Nov 28, 2013 12:49 pm
  • Location:
    Delaware

that was kind of her to ask you to remove the trans before she spoiled
the water with funky bath oils rose petals
htp invertig 221
syncrowave 250
miller 140 mig
hypertherm plasma
morse 14 metal devil
Top
User avatar
  • Posts:
  • Joined:
    Thu Jan 06, 2011 11:40 pm
  • Location:
    Near New Orleans

motox wrote:that was kind of her to ask you to remove the trans before she spoiled
the water with funky bath oils rose petals
Yeah, I couldn't convince her that Lucas was a bath oil... :roll:

Steve S
Top
Post Reply

Return to “Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding”