Hello,
I am looking for the best weld procedures for welding some of these die cast aluminum automobile parts.
I think the parts have a mixture of tin, aluminum and magnesium. Any help or ideas will be very much appreciated.
Thanks,
Gary
Tig welding tips, questions, equipment, applications, instructions, techniques, tig welding machines, troubleshooting tig welding process
- Superiorwelding
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Weldmonger
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Joined:Thu Jan 24, 2013 10:13 pm
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Location:Eddy, TX
Gary,
Welcome to the forum!
I have repaired a carburetor once with Crown Royal Kirkrod. Carburetors have a high zinc content and it worked for them. You have mentioned there is a mixture of tin, so I am not sure this will work, but you could give it a try. To give a better answer, what parts exactly are you wanting to weld? If it is a intake or something like that, this may not be the correct filler.
The major drawback is Kirkrod it VERY expensive for only one pound! I was also provided a junk carb to practice on before lighting up on the real thing. When it says it has a low melting point- it means it. It took some practice until I was ready for the real thing. Clean the material really good and don't breath this stuff.
Here are the specs provided by Crown.
Welcome to the forum!
I have repaired a carburetor once with Crown Royal Kirkrod. Carburetors have a high zinc content and it worked for them. You have mentioned there is a mixture of tin, so I am not sure this will work, but you could give it a try. To give a better answer, what parts exactly are you wanting to weld? If it is a intake or something like that, this may not be the correct filler.
The major drawback is Kirkrod it VERY expensive for only one pound! I was also provided a junk carb to practice on before lighting up on the real thing. When it says it has a low melting point- it means it. It took some practice until I was ready for the real thing. Clean the material really good and don't breath this stuff.
Here are the specs provided by Crown.
- Attachments
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- Crown Kirkrod.JPG (98.04 KiB) Viewed 1316 times
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- Crown Kirkrod applications.JPG (147.99 KiB) Viewed 1316 times
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- Crown Kirkrod procedure.JPG (153.03 KiB) Viewed 1316 times
Instagram- @superiorwelding/@learntotig
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Twitter- @_JonathanLewis
https://www.learntotig.com
https://www.superiorweldandfab.com
https://www.youtube.com/+SuperiorWeldin ... ATHANLEWIS
Superiorwelding wrote:Gary, Hi Guy's
I am very familiar with the aluminum rod, I use a boat load of it for repairing aluminum propellers. Works great as I have finally mastered the procedure after 30 years doing it for my business.
I did use this stuff for the repair of this automobile part. It was with 1/16"
Thanks for the replies.
Gary
Welcome to the forum!
I have repaired a carburetor once with Crown Royal Kirkrod. Carburetors have a high zinc content and it worked for them. You have mentioned there is a mixture of tin, so I am not sure this will work, but you could give it a try. To give a better answer, what parts exactly are you wanting to weld? If it is a intake or something like that, this may not be the correct filler.
The major drawback is Kirkrod it VERY expensive for only one pound! I was also provided a junk carb to practice on before lighting up on the real thing. When it says it has a low melting point- it means it. It took some practice until I was ready for the real thing. Clean the material really good and don't breath this stuff.
Here are the specs provided by Crown.
- AKweldshop
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Weldmonger
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Posts:
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Joined:Wed Oct 23, 2013 3:30 pm
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Location:Palmer AK
Welcome to the Forum.
~John
~John
Just a couple welders and a couple of big hammers and torches.
Men in dirty jeans built this country, while men in clean suits have destroyed it.
Trump/Carson 2016-2024
Men in dirty jeans built this country, while men in clean suits have destroyed it.
Trump/Carson 2016-2024
I have done,Honda, Toyota and others,oil pans,timing covers,cam covers,valve covers sucessfully with 4043, lots of HF and balance to penatration low amps, clean, clean propane torch any oil residue, no preheat
Everlast 250EX
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
i have done toyota, honda, ford, opel(gm) vauxhall (gm) saab, fiat oil pans and some cosworth cylinder heads, all done with 4047.
I like to preheat 150-400celsius, preheat burns off oil and contaminants, helps alot.
But the "thing" in my mind is the 4047 fillerrod, wets in so nice and can handle more porosity than 4043.
(ill do all cast alum parts with 4047)
Some times ill preheat "too hot" and let it cool some time before welding, just to burn off oil and crap out of the casting.
I like to preheat 150-400celsius, preheat burns off oil and contaminants, helps alot.
But the "thing" in my mind is the 4047 fillerrod, wets in so nice and can handle more porosity than 4043.
(ill do all cast alum parts with 4047)
Some times ill preheat "too hot" and let it cool some time before welding, just to burn off oil and crap out of the casting.
Thanks for all your replies!
This part is a steering wheel column part made of ZAMAK. It's off an old 1958 Cadillac. Was sent in from Sweden to be reworked by some old car buff restoration place. That's how I ended up with it
This part is a steering wheel column part made of ZAMAK. It's off an old 1958 Cadillac. Was sent in from Sweden to be reworked by some old car buff restoration place. That's how I ended up with it
VooDoo wrote:i have done toyota, honda, ford, opel(gm) vauxhall (gm) saab, fiat oil pans and some cosworth cylinder heads, all done with 4047.
I like to preheat 150-400celsius, preheat burns off oil and contaminants, helps alot.
But the "thing" in my mind is the 4047 fillerrod, wets in so nice and can handle more porosity than 4043.
(ill do all cast alum parts with 4047)
Some times ill preheat "too hot" and let it cool some time before welding, just to burn off oil and crap out of the casting.
VOODOO where do get 4047?
around here no one carrys it.
Heard good things about it.
around here no one carrys it.
Heard good things about it.
Everlast 250EX
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
Miller 250 syncrowave
Sharp LMV Vertical Mill
Takisawa TSL-800-D Lathe
Coupla Bandsaws,Grinders,surface grinder,tool/cutter grinder
and more stuff than I deserve(Thanks Significant Other)
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