Okay, it's time for an update! Ive got alot of good stuff to talk about. However there is a serious issue Ive just had with it.
I have not been up to a whole lot with this machine lately. We have been smacked down with one deep freeze then thaw after another. Kind of a mess here in East KY. The schools cancel at any sign of a possible flurry!
The good:
How do I like this machine? It is great. The arc qualities in mig, tig and stick functions are excellent. Ive only learned tig welding from watching Jody and others on youtube. Im getting better and really enjoy it. I dont see anything wrong with lift tig for DC operations. It works awesome!
TIG:
I just recently discovered how the 4T function works and it is really neat with the "flashlight arc". Touch the tungsten to the material, press and hold the button. A yellowish low amp arc(dont know how low?) lights up and you can easily position your torch exactly where you want. Then you release the button and it starts the "real" arc and upslopes according to how you set it up. When you are done, hit the button. You can also modulate the button on and off if the heat is getting ahead of you. Its a little hard to do and stay on track so I see the pedal in my near future. Ive only done 1/4"-3/4" plate so I havent needed the pedal yet. I wasnt sure if I would even like lift tig on this machine, but I really like it and when I get the pedal I will give the thin stuff a shot.
Yesterday, I reattached a sheared off splitting wedge for my neighbor's Dyna brand processor. It is 3/4" thick and after beveling it I tig rooted it and it came out really awesome. This is a perfect example of why I needed a multi machine. I couldnt get in there and see well enough for stick or mig. I was able to with the tig torch because it flexes and swivels just right for weird positions. I could also get my hood in real close to see without smoke, spatter, and slag obstructing and distracting my view. I set the machine at 175 amps and went to town. It's the best work Ive done with tig yet. Time will tell if I did a better job than the undercutting mig weldor(yes "or") did at the factory.
MIG:
Ive done alot of mig welding over the years. To me a good mig welder is a good mig welder. And that is how I have felt about this machine. It's a good mig welder. I decided for this splitter repair that it was a good opportunity to try some .045" dual-shielded wire. All I have to say is "OMG!!". This machine is spectacular with dual shield flux core. Any position, any thickness within the wire size range. I always start at what I think is the "high end" settings for any particular process and dial down from there. Had no problems. I settled in at 360ipm and 25.7v for a hot pass and then down to 350ipm and 25v for everything else. I even did some little crack repairs on some 3/16" with a 1/8" groove cut at this setting. You better get your butt moving cuz this stuff lays down fast. My Lincoln wire-matic 255 doesnt run the same wire quite as good and I think the world of it.
Edit: I forgot to mention the sMIG mode. Because I dont use it. I prefer my own settings and I habitually keep my tip to work distance where it needs to be. This seems to me to be the biggest thing the "sMIG" feature compensates for. Maybe Im wrong, but I am old school. Though when I first got the machine I used it welding on a frame in really tight spots where I couldnt watch my tip to work distance so well and was going from vertical to overhead. Now that I know how this machine runs I know my settings and dont bother with sMIG. It doesnt seem to drive the arc in like I want. Also, turning the "bead profile" setting all the way up doesnt flatten out the bead at all. Inductance settings dont seem to change this. When in regular mig mode I can get the exact results I want. But as I said before, I prefer hot and fast. Like my women
Stick:
Not much to say here. It is as good a stick welder as the Miller Bobcat 225NT i use. Also the option for cellulose rod(6010/6011) works great. I also discovered by accident it runs 7018's in the 6010/6011 just fine. However I didnt do a "cut and etch" on that so have your grain of salt after reading this. The hot start and arc force funtions are great.
The Bad:
I was almost done with the splitter repair running the dual shield when it started having what seemes like a feed issue. I went through all the remedial action everyone else does. Go back to welding and all the sudden it seemed like the wire would vaporize inside the nozzle. This kept happening and then the machine started to hum erratically. Okay, time to call tech support. Call em up and the guy is definitely not very excited to help. He didnt even go into the usual spiel of remedial action. He first insisted it was the wire because he just helped a guy for a long time on the phone and concluded it was the wire. Huh?!? Um, Im no idiot. I own and operate a small fab shop. Been running mig machines for about 10 years. I can identify an issue like a bad spool of wire or wrong setting, etc. Hey it happens. I have a junk spool sitting on my tool box right now. This is not a consumable issue. The guy has me do a factory reset. Same problem. So he says I have a feed issue with the liner or gun and HANGS UP. This bozo HUNG UP ON ME!! Oh boy. So I call Customer Support since tech support left me out to dry. I tell them what happened. They say they cant help me because they arent tech support. Okay so it took a minute to iterate that my call is not for tech support, but to complain about the LACK OF tech support. They put me on the phone with cust. serv. manager. He says they dont do tech support. Okay. Lets try this again. So we get over the "we arent tech support" hump. I go on hold for tech manager. He was busy. So they found me a COMPETENT tech guy(awesome!!). Customer service did stay on the phone with me until they got me to some help. That is nice because some companies just send you down the "memory hole" and you get lost in tele-space. The competent friendly tech guy gets on the phone, hears my breakdown of the problem, has me check a thing or two. He then tells me to take the machine back to my LWS for warranty service because it has a bad board. I asked him if i get it to work for stick welding if I can still us it. He says if it works thats fine. If it blows up I will get a new one.
So i finished the job with the stick function since the Bobcat is up on the mountain and the wire-matic is at another shop I do occasional repairs for. It is definately not itself and I wasnt happy with how it welded but it worked. Rough arc starts and it wouldnt run my 6011. It really sucks that my work was botched because it was looking beautiful with that dual-shield. If the wedge wings break off Im going to be angry. But it was an emergency repair. Ya do what ya gotta do.
This was my biggest fear. Using an unproven new to the market machine in a working shop. I do have back-up welders, but I do what most job shops do. Keep them where they are most utilized. So I gotta go fetch my old(proven) machines until this is resolved.
Now it happens that you get deadbeat tech support with any product. When that was resolved I couldnt complain. The guy good at his job did his job. The jerkbag miserable button pusher just crapped on me like he does everyone else in his life.
If this was a machine used for a hobby, side job, or just occasional stuff I wouldnt be worried. If Esab lives up to their 100% customer satisfaction guarantee spiel thats cool. Good on them.
I am trying to decide if I even want to keep this thing. I cant have it do this to me again. I admit its partly my fault for not having another machine on hand. Yet if I cant place my trust in this thing I dont really want it around.
If i bought the Everlast instead and it broke down who knows how long I would be without it. But even if my LWS gets me a brand new machine by the end of the week there is a chance of me losing a job or two. I have a mig welder and stick welder. I do not have another tig machine. So I have some thinking to do. I just recently got some tig work. If I get more and have no tig machine i might lose this customer. That will be salt on the wound.