Multiplaz-3500 Evaluation, Part 14: Summary and Conclusions
Posted: Sun Jul 14, 2013 4:39 pm
Multiplaz-3500 Evaluation, Part 14: Summary and Conclusions
DISCLAIMER!
Let me emphasize that I will not be able to tell you whether the Multiplaz-3500, or any other piece of equipment, will be a good investment for you. Only you can decide that. My intent is to provide as much factual information as I can about the Multiplaz-3500 so that others in our company can make an informed decision about that. The company has no objection to my sharing the information with you as long as I leave their name out of it and make it clear that I am not endorsing any particular product.
DISCLAIMER!
Due to other demands at work and at home, it has been several months since I posted any information about the Multiplaz-3500 Evaluation. Our testing at work has been completed and I will offer some comments and conclusions that we have reached. But first, here is a summary of my previous postings related to this evaluation.
Summary of Multiplaz-3500 Evaluation: Parts 1 to 13
Part 01: Plasmas and Plasma Torches (Sep 16, 2012)
Part 02: The Multiplaz Technology Co., LTD. and the Multiplaz Technology (Sep 23, 2012)
Part 03: Incoming Inspection and Preliminary Tests (Sep 30, 2012)
Part 04: Testing the Cutting Torch (Oct 14, 2012)
Part 05: Comparing the Multiplaz Cutting Torch (Oct 14, 2012)
Part 06: Comparing the Multiplaz Cutting Torch (continued) (Oct 21, 2012)
Part 07: Testing the Cutting Torch (conclusion) (Nov 04, 2012)
Part 08: Electrical Power Issues (Nov 26, 2012)
Part 09: Testing the Welding Torch (Feb 24, 2013)
Part 10: Health and Safety Issues (Mar 04, 2013)
Part 11: Testing the Welding Torch (continued) (Mar 10, 2013)
Part 12: Comparing the Welding Torch (Mar 10, 2013)
Part 13: Health and Safety Issues (continued) (Apr 22, 2013)
Conclusions of Our Evaluation
The greatest advantage of the Multiplaz-3500 over conventional welding technology is the constricted plasma arc that is produced without the use of a tank of compressed inert gas.
The greatest disadvantage of the Multiplaz-3500 over conventional welding technology is the constricted plasma arc that is produced without the use of a tank of compressed inert gas.
As is usually the case, there is no “ideal technology”. Every technology has its advantages and disadvantages. In the case of the Mulitplaz-3500, the constricted plasma arc produces a hotter, more focused arc that reduces the heat-affected zone (HAZ) and offers deeper penetration for the same input power to the arc. The use of (water converted to) steam as the plasma gas produces a clean, smoke-free plasma without the need for a tank of compressed inert gas (e.g., argon or helium).
But the use of steam also means that it is not possible to adequately shield the weld pool from contamination from the nitrogen and oxygen in the surrounding atmosphere, nor from the hydrogen and oxygen in the plasma itself. And the higher arc temperature of the constricted plasma means that the weld pool is narrower, deeper, and hotter on the surface. Hence, much of the molten metal is contaminated with hydrogen and nitrogen, and the surface of the weld pool is more oxidized. The result is a weld that has much lower tensile strength and is more brittle. The effect is much more noticeable in stainless steel than in low carbon steel because of the differences in the physical and chemical properties of the oxides produced.
Does that mean that the Multiplaz-3500 has no usefulness? No! It depends upon what you need from the weld. While it certainly would not be acceptable for welding a pipeline or a structural element, nor for production welding, it might be fine for fixing the back gate or welding a cover over a rusted-out piece of sheet steel in an auto body or in a piece of farm equipment.
So, considering the price and the advantages/disadvantages of the Multiplaz-3500, is it a good investment? As I have stated in my DISCLAIMER at the start of every post, only you can decide that. My hope is that I have provided some information that will help you make an informed decision.
In closing. I would like to again emphasize my statement in Part 13 of this evaluation.
Take care not to breathe the emissions from anything you weld, whether you can see a plume of smoke or not.
larry lee
DISCLAIMER!
Let me emphasize that I will not be able to tell you whether the Multiplaz-3500, or any other piece of equipment, will be a good investment for you. Only you can decide that. My intent is to provide as much factual information as I can about the Multiplaz-3500 so that others in our company can make an informed decision about that. The company has no objection to my sharing the information with you as long as I leave their name out of it and make it clear that I am not endorsing any particular product.
DISCLAIMER!
Due to other demands at work and at home, it has been several months since I posted any information about the Multiplaz-3500 Evaluation. Our testing at work has been completed and I will offer some comments and conclusions that we have reached. But first, here is a summary of my previous postings related to this evaluation.
Summary of Multiplaz-3500 Evaluation: Parts 1 to 13
Part 01: Plasmas and Plasma Torches (Sep 16, 2012)
Part 02: The Multiplaz Technology Co., LTD. and the Multiplaz Technology (Sep 23, 2012)
Part 03: Incoming Inspection and Preliminary Tests (Sep 30, 2012)
Part 04: Testing the Cutting Torch (Oct 14, 2012)
Part 05: Comparing the Multiplaz Cutting Torch (Oct 14, 2012)
Part 06: Comparing the Multiplaz Cutting Torch (continued) (Oct 21, 2012)
Part 07: Testing the Cutting Torch (conclusion) (Nov 04, 2012)
Part 08: Electrical Power Issues (Nov 26, 2012)
Part 09: Testing the Welding Torch (Feb 24, 2013)
Part 10: Health and Safety Issues (Mar 04, 2013)
Part 11: Testing the Welding Torch (continued) (Mar 10, 2013)
Part 12: Comparing the Welding Torch (Mar 10, 2013)
Part 13: Health and Safety Issues (continued) (Apr 22, 2013)
Conclusions of Our Evaluation
The greatest advantage of the Multiplaz-3500 over conventional welding technology is the constricted plasma arc that is produced without the use of a tank of compressed inert gas.
The greatest disadvantage of the Multiplaz-3500 over conventional welding technology is the constricted plasma arc that is produced without the use of a tank of compressed inert gas.
As is usually the case, there is no “ideal technology”. Every technology has its advantages and disadvantages. In the case of the Mulitplaz-3500, the constricted plasma arc produces a hotter, more focused arc that reduces the heat-affected zone (HAZ) and offers deeper penetration for the same input power to the arc. The use of (water converted to) steam as the plasma gas produces a clean, smoke-free plasma without the need for a tank of compressed inert gas (e.g., argon or helium).
But the use of steam also means that it is not possible to adequately shield the weld pool from contamination from the nitrogen and oxygen in the surrounding atmosphere, nor from the hydrogen and oxygen in the plasma itself. And the higher arc temperature of the constricted plasma means that the weld pool is narrower, deeper, and hotter on the surface. Hence, much of the molten metal is contaminated with hydrogen and nitrogen, and the surface of the weld pool is more oxidized. The result is a weld that has much lower tensile strength and is more brittle. The effect is much more noticeable in stainless steel than in low carbon steel because of the differences in the physical and chemical properties of the oxides produced.
Does that mean that the Multiplaz-3500 has no usefulness? No! It depends upon what you need from the weld. While it certainly would not be acceptable for welding a pipeline or a structural element, nor for production welding, it might be fine for fixing the back gate or welding a cover over a rusted-out piece of sheet steel in an auto body or in a piece of farm equipment.
So, considering the price and the advantages/disadvantages of the Multiplaz-3500, is it a good investment? As I have stated in my DISCLAIMER at the start of every post, only you can decide that. My hope is that I have provided some information that will help you make an informed decision.
In closing. I would like to again emphasize my statement in Part 13 of this evaluation.
Take care not to breathe the emissions from anything you weld, whether you can see a plume of smoke or not.
larry lee