Search found 23 matches

by Defender Chassis
Fri Apr 05, 2019 6:05 am
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Spool Gun Contact Tips
Replies: 4
Views: 1304

Re: Spool Gun Contact Tips

What is a reasonable number of contact tips to go through while using a spool gun to weld aluminum? I just started doing this job using a Magnum SG spool gun with 3/64" (.045") 4043 wire to weld 6061 1/4" plate. I used 3-4 contact tips per 1lb roll of wire. I have hear that you use a...
by Defender Chassis
Thu Apr 04, 2019 9:59 pm
Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
Topic: Spool Gun Contact Tips
Replies: 4
Views: 1304

Spool Gun Contact Tips

What is a reasonable number of contact tips to go through while using a spool gun to weld aluminum? I just started doing this job using a Magnum SG spool gun with 3/64" (.045") 4043 wire to weld 6061 1/4" plate. I used 3-4 contact tips per 1lb roll of wire. I have hear that you use a ...
by Defender Chassis
Thu Apr 21, 2016 9:30 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG/Silicon Bronze/Cast Iron Exhaust Manifold Repair
Replies: 1
Views: 789

TIG/Silicon Bronze/Cast Iron Exhaust Manifold Repair

The shop up the street was working on a 69 Firebird and blew a hole in the exhaust manifold. They asked if I could fix it and although I had never done anything with cast iron I said I would give it a shot. The following video link details what I did to patch up the manifold. Thanks for watching. ht...
by Defender Chassis
Sun Mar 27, 2016 10:23 am
Forum: Product Reviews
Topic: Have You Seen My Tool 008 – Pexto G52 Gap Shear
Replies: 0
Views: 843

Have You Seen My Tool 008 – Pexto G52 Gap Shear

The intent of the video series titled "Have You Seen My Tool" is to provide a review for new tools and also expose tools traditionally used in one field and reveal how they may be used by others. This week’s tool is the G52 Gap Shear manufactured in the USA by Pexto. Thanks for watching. h...
by Defender Chassis
Sat Mar 26, 2016 11:32 pm
Forum: Product Reviews
Topic: Have You Seen My Tool 004 - Body Shop Stands
Replies: 3
Views: 865

Re: Have You Seen My Tool 004 - Body Shop Stands

Otto Nobedder wrote:I happen to like the double entendre' of the title of the series, as well. I smile every time I see it.

Steve S
Sweet, I am having a logo made up that is a play on the ESPN logo. Might even make up some stickers.

Thanks for watching!
by Defender Chassis
Fri Mar 25, 2016 11:05 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Adapting a snow blade to a John Deere GT 235
Replies: 1
Views: 519

Adapting a snow blade to a John Deere GT 235

I have a fab shop where I do mostly racing related fabrication but my father wanted a blade put on his John Deere GT 235 so I got the project. The blade and yoke were original JD parts but the pieces to make it work on his tractor were not available. The video and pictures below detail the process I...
by Defender Chassis
Mon Mar 21, 2016 9:48 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Car Trailer Rear Door Standoff Modification for Dragster Ram
Replies: 0
Views: 672

Car Trailer Rear Door Standoff Modification for Dragster Ram

Standoffs supplied with new dragster ramps did not match bolt pattern on trailer door. In this video I make new mounting plates and weld them to the standoff.

https://youtu.be/MUyfruHNF00
by Defender Chassis
Mon Mar 21, 2016 9:45 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Home made 2ton gantry crane
Replies: 13
Views: 3668

Re: Home made 2ton gantry crane

I'm diggin' the collector box for the chain. It has me thinking.
by Defender Chassis
Sun Mar 20, 2016 10:44 am
Forum: Product Reviews
Topic: Roper Whitney Model 38 Throat-less Shear
Replies: 0
Views: 771

Roper Whitney Model 38 Throat-less Shear

The intent of the video series titled "Have You Seen My Tool" is to provide a review for new tools and also expose tools traditionally used in one field and reveal how they may be used by others. This week’s tool is the Model 38 throatless shear manufactured in the USA by Roper Whitney. Th...
by Defender Chassis
Sun Mar 06, 2016 8:03 am
Forum: Product Reviews
Topic: Have You Seen My Tool 005 – Chassis Punches
Replies: 0
Views: 691

Have You Seen My Tool 005 – Chassis Punches

The intent of the video series titled "Have You Seen My Tool" is to provide a review for new tools and also expose tools traditionally used in one field and reveal how they may be used by others. This week’s tool is chassis punches, a better way to put large holes in thin material. https:/...
by Defender Chassis
Sun Feb 28, 2016 6:45 am
Forum: Product Reviews
Topic: Have You Seen My Tool 004 - Body Shop Stands
Replies: 3
Views: 865

Have You Seen My Tool 004 - Body Shop Stands

The intent of the video series titled "Have You Seen My Tool" is to provide a review for new tools and also expose tools traditionally used in one field and reveal how they may be used by others. This week’s tool is body shop stands. Kind of like saw horses but better. https://youtu.be/Ckf...
by Defender Chassis
Thu Feb 25, 2016 2:20 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Transmission Case Repair - G Force T-5
Replies: 0
Views: 654

Transmission Case Repair - G Force T-5

This video details a repair to an aluminum transmission case that had a miss-drilled bolt hole and a crack close to that bolt hole. Both were repaired by welding up the defect and re-machining.

https://youtu.be/iNFgRkZf1MM
by Defender Chassis
Sun Feb 21, 2016 11:20 am
Forum: Product Reviews
Topic: Have You Seen My Tool 003 - Rivet Fan Spacing Tool
Replies: 0
Views: 719

Have You Seen My Tool 003 - Rivet Fan Spacing Tool

In this video I demonstrate a “rivet fan spacing tool.” Typically used in the aviation industry, this tool is handy for anyone that needs to evenly space any fasteners. Thanks for watching.

https://youtu.be/zEUQz_KxGUw
by Defender Chassis
Sat Feb 20, 2016 3:01 am
Forum: Welding Forum General Shop Talk
Topic: Material Storage Cart
Replies: 3
Views: 894

Material Storage Cart

This video in the link below details the construction of a storage cart I made for excess material that is too short/small to fit in my tubing rack. This solution should centralize and keep all excess material close at hand. https://youtu.be/tHgszZn9gr0 Drawing: http://i1064.photobucket.com/albums/u...
by Defender Chassis
Sun Feb 14, 2016 9:30 am
Forum: Product Reviews
Topic: Have You Seen My Tool 002 – Di Acro No.1 Press Brake
Replies: 0
Views: 647

Have You Seen My Tool 002 – Di Acro No.1 Press Brake

Below is the link to the second video in my series called “Have You Seen My Tool”. The intent of the series is to not only provide a product review of new tools but also to show old iron that I am using. This week’s video is about the Di Acro No.1 Press Brake. I bought this piece of equipment used a...
by Defender Chassis
Sun Feb 07, 2016 10:38 pm
Forum: Product Reviews
Topic: "Have You Seen My Tool" 001 - Lincoln Electric weld magnets
Replies: 1
Views: 631

"Have You Seen My Tool" 001 - Lincoln Electric weld magnets

This is the first in a series I am kicking off called "Have You Seen My Tool". It is a product review of a couple Lincoln Electric welding magnets. More details in the video description.

https://youtu.be/__3fTO2vMYI
by Defender Chassis
Fri Feb 05, 2016 8:43 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Header Repair/Refurb 2010 Chevy Camaro with a Big Block Part
Replies: 10
Views: 1618

Re: Header Repair/Refurb 2010 Chevy Camaro with a Big Block

Nice clean work but l do have a question. What changes were made to the car to allow undented headers to fit? To the best of my understanding, the original builder did not have the engine in the correct location. This has supposedly been corrected. In addition, when it goes back together this time ...
by Defender Chassis
Fri Dec 25, 2015 6:02 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Welding Table Upgrades
Replies: 1
Views: 1000

Re: Welding Table Upgrades

My apologies, I posted the wrong link to the first video. It should have been as follows:
https://youtu.be/JgSz1HmZ1ks
by Defender Chassis
Thu Dec 24, 2015 8:19 pm
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Welding Table Upgrades
Replies: 1
Views: 1000

Welding Table Upgrades

I did a few modifications to my old welding table recently and thought you all might want to see what I did. These are not original ideas but are my interpretation of them. The first is a tray mounted just under the table on two sides to hold small items like a Sharpie or a center punch. I am always...
by Defender Chassis
Wed Dec 23, 2015 8:21 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Where do you stick your stubs?
Replies: 12
Views: 1407

Where do you stick your stubs?

What do you do with the left over TIG filler stubs after you are done with a project? I always lay them on the front of my welder to wait for their next opportunity to stick something together. The problem with that is they inevitably end up on the floor somewhere behind the welder. The link below i...
by Defender Chassis
Wed Dec 23, 2015 4:03 pm
Forum: Member Introductions
Topic: Defender Chassis
Replies: 3
Views: 398

Defender Chassis

Hello, my name is Scott. I have a side business called Defender Chassis. I do racing related fabrication including roll bars/cages, tinwork, headers, back halves, front halves and of course complete chassis fabrication. Thanks for having me. I look forward to contributing to this community.