Search found 17 matches

by Butcher
Sat Nov 14, 2015 8:01 pm
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: Failed FCAW tests for lack of fusion
Replies: 8
Views: 4939

Failed FCAW tests for lack of fusion

I took a 2G and 3G test on 1/2" carbon steel with a backing plate and failed both of them for lack of fusion (tested via Xray). I didn't get any more details than that. I was running .045 dual shield wire with 75/25 gas at around 40 cfh. For the 2G test I was at 25.3 V, 280 IPM and 195-207 amps...
by Butcher
Wed May 20, 2015 12:20 am
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: do I need to go to school
Replies: 23
Views: 5172

Re: do I need to go to school

thanks alot everyone sorry ive been crazy busy and they told me they have a 100% job placement of people who are willing to wrk which i am so thats good and they said if im not capable of performing a process they will guide me to something I can do I start on monday so ill keep you guys posted as ...
by Butcher
Tue May 19, 2015 10:50 pm
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: Tips on passing Tig 2G SS weld test, xray
Replies: 1
Views: 1605

Tips on passing Tig 2G SS weld test, xray

I have a weld test Thursday and was given the opportunity to practice the test just to know what to expect. It is 1/4" stainless steel with backing bar in the 2g position, 1/8" gap, 15 degree bevel on each piece, Tig welded, probably will be given 1/16" filler rod (308?). When I took ...
by Butcher
Wed Apr 22, 2015 10:54 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: My first useful weld project, deadlift jack
Replies: 5
Views: 1799

Re: My first useful weld project, deadlift jack

Braehill wrote:If you're deadlifting 900# then you don't need to care what others think about how fast you got it done. :)
Haha, I'm not deadlifting 900! I just wanted to see how easily the jack would move a loaded bar and I couldn't fit any more than 10 plates on the end.
by Butcher
Tue Apr 21, 2015 12:11 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: My first useful weld project, deadlift jack
Replies: 5
Views: 1799

My first useful weld project, deadlift jack

I spent probably 3 hours total on this. I guess someone who knew what they were doing could have it done in a little over an hour. To match the round tubing contour to the square tubing I traced the contour with a scribe, cut slots with a cutoff wheel up to the scribe mark, then ground I all out wit...
by Butcher
Wed Mar 25, 2015 1:17 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Learning to tig, looking for feedback
Replies: 7
Views: 1028

Learning to tig, looking for feedback

I am learning to tig and posting this to get feedback. At first I was thinking I would just post pictures of what I thought was decent stuff (relative to my skill), but then decided I would just post a majority of what I weld. So expect some ugly looking stuff. Aluminum fillet weld. This one I was a...
by Butcher
Tue Mar 24, 2015 1:07 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: What would you use to build this? cambered squat bar
Replies: 3
Views: 1038

What would you use to build this? cambered squat bar

http://www.westcarybarbell.com/index.php?main_page=product_info&products_id=24&zenid=ib1gclbkt5ii4b4cadi82kfkm3 http://www.elitefts.com/shop/bars-weights/bars/rackable-cambered-squat-bar.html I am looking for input on this since it wouldn't require all that much materials or welding, howeve...
by Butcher
Sun Mar 01, 2015 4:30 pm
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: 3G Flux Core, 1" plate test
Replies: 32
Views: 9122

Re: 3G Flux Core, 1" plate test

What are those ugly little things hanging onto the bottom of that last pic you posted? Surely you are able to eliminate those ? I was starting my stringers on the backing plate so that is where the weld transferred from overhead (doesn't seem like the right term?) to vertical. Unless you mean the t...
by Butcher
Thu Feb 26, 2015 11:02 am
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: 3G Flux Core, 1" plate test
Replies: 32
Views: 9122

Re: 3G Flux Core, 1" plate test

I went and preheated the test piece to around 250 degrees, which I hadn't done prior. I noticed no matter how dialed in I felt I had the machine the first weld I layed always had slag that couldn't be easily chipped off. This time there was a slight peeling to the slag of the first weld. The more I ...
by Butcher
Thu Feb 12, 2015 10:02 pm
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: 3G Flux Core, 1" plate test
Replies: 32
Views: 9122

Re: 3G Flux Core, 1" plate test

I can't pull pictures off of my phone to post. I about ran out of flux core and it has been on backorder for a few weeks so I started using outershield, Lincoln's 71 M. This stuff I can lay vertical stringers with very easily, I can't with the flux core (Lincoln NR 211 I think). I had a test piece a...
by Butcher
Wed Jan 14, 2015 11:16 pm
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: 3G Flux Core, 1" plate test
Replies: 32
Views: 9122

Re: 3G Flux Core, 1" plate test

Any criticisms? The one piece has slag inclusion. I used a wire wheel to clean up my weld, next time I will run a grinder down the toe of the welds. The one piece that looks undercut is. I will probably weld up three more test pieces and if they go well then do one for a certification. Hopefully tom...
by Butcher
Sun Jan 11, 2015 2:54 pm
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: 3G Flux Core, 1" plate test
Replies: 32
Views: 9122

Re: 3G Flux Core, 1" plate test

I am using Lincoln Electric's 00.45" flux core, I think it is NR-11 or NR-211. On 3/8" plate I was running the first 2 passes at 21 V and 300 IPM and would drop to 20.4 V and 300 IPM. All three passes at 21 V was too hot and I would have the puddle run down the test piece. I set up a 1&quo...
by Butcher
Wed Jan 07, 2015 5:12 pm
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: 3G Flux Core, 1" plate test
Replies: 32
Views: 9122

Re: 3G Flux Core, 1" plate test

It is for an AWS cert through a career center, not for a job.
by Butcher
Wed Jan 07, 2015 4:17 pm
Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
Topic: 3G Flux Core, 1" plate test
Replies: 32
Views: 9122

3G Flux Core, 1" plate test

Anyone have any resources for doing a 3G 1" test plate with flux core. I have bent 5 3/8" plate coupons that were all nearly flawless. I am far better at weaving than running stringers and am not sure I can weave a large gap. Could I weave a covering pass on 1" plate. I guess it would...
by Butcher
Tue Jan 06, 2015 8:24 am
Forum: Member Introductions
Topic: New guy
Replies: 11
Views: 789

Re: New guy

I am going to Wayne Career Center. We had exchanged a few messages through facebook.
by Butcher
Mon Jan 05, 2015 11:22 pm
Forum: Member Introductions
Topic: New guy
Replies: 11
Views: 789

New guy

I am 34 and think I finally figured out what I want to be when I grow up. Actually, at this point in life it is what I am going to do whether I want to or not. I am halfway through a 10 month welding school and trying to learn all I can. I am from Ohio, Wayne/Ashland county area.