Search found 17 matches
Search found 17 matches
· Page 1 of 1
- by Butcher
- Sat Nov 14, 2015 8:01 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: Failed FCAW tests for lack of fusion
- Replies: 8
- Views: 4939
Failed FCAW tests for lack of fusion
I took a 2G and 3G test on 1/2" carbon steel with a backing plate and failed both of them for lack of fusion (tested via Xray). I didn't get any more details than that. I was running .045 dual shield wire with 75/25 gas at around 40 cfh. For the 2G test I was at 25.3 V, 280 IPM and 195-207 amps...
- by Butcher
- Wed May 20, 2015 12:20 am
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: do I need to go to school
- Replies: 23
- Views: 5172
Re: do I need to go to school
thanks alot everyone sorry ive been crazy busy and they told me they have a 100% job placement of people who are willing to wrk which i am so thats good and they said if im not capable of performing a process they will guide me to something I can do I start on monday so ill keep you guys posted as ...
- by Butcher
- Tue May 19, 2015 10:50 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: Tips on passing Tig 2G SS weld test, xray
- Replies: 1
- Views: 1605
Tips on passing Tig 2G SS weld test, xray
I have a weld test Thursday and was given the opportunity to practice the test just to know what to expect. It is 1/4" stainless steel with backing bar in the 2g position, 1/8" gap, 15 degree bevel on each piece, Tig welded, probably will be given 1/16" filler rod (308?). When I took ...
- by Butcher
- Wed Apr 22, 2015 10:54 am
- Forum: Welding Projects - Welding project Ideas - Welding project plans
- Topic: My first useful weld project, deadlift jack
- Replies: 5
- Views: 1799
Re: My first useful weld project, deadlift jack
Haha, I'm not deadlifting 900! I just wanted to see how easily the jack would move a loaded bar and I couldn't fit any more than 10 plates on the end.Braehill wrote:If you're deadlifting 900# then you don't need to care what others think about how fast you got it done.
- by Butcher
- Tue Apr 21, 2015 12:11 am
- Forum: Welding Projects - Welding project Ideas - Welding project plans
- Topic: My first useful weld project, deadlift jack
- Replies: 5
- Views: 1799
My first useful weld project, deadlift jack
I spent probably 3 hours total on this. I guess someone who knew what they were doing could have it done in a little over an hour. To match the round tubing contour to the square tubing I traced the contour with a scribe, cut slots with a cutoff wheel up to the scribe mark, then ground I all out wit...
- by Butcher
- Wed Mar 25, 2015 1:17 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Learning to tig, looking for feedback
- Replies: 7
- Views: 1028
Learning to tig, looking for feedback
I am learning to tig and posting this to get feedback. At first I was thinking I would just post pictures of what I thought was decent stuff (relative to my skill), but then decided I would just post a majority of what I weld. So expect some ugly looking stuff. Aluminum fillet weld. This one I was a...
- by Butcher
- Tue Mar 24, 2015 1:07 am
- Forum: Welding Projects - Welding project Ideas - Welding project plans
- Topic: What would you use to build this? cambered squat bar
- Replies: 3
- Views: 1038
What would you use to build this? cambered squat bar
http://www.westcarybarbell.com/index.php?main_page=product_info&products_id=24&zenid=ib1gclbkt5ii4b4cadi82kfkm3 http://www.elitefts.com/shop/bars-weights/bars/rackable-cambered-squat-bar.html I am looking for input on this since it wouldn't require all that much materials or welding, howeve...
- by Butcher
- Sun Mar 01, 2015 4:30 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: 3G Flux Core, 1" plate test
- Replies: 32
- Views: 9122
Re: 3G Flux Core, 1" plate test
What are those ugly little things hanging onto the bottom of that last pic you posted? Surely you are able to eliminate those ? I was starting my stringers on the backing plate so that is where the weld transferred from overhead (doesn't seem like the right term?) to vertical. Unless you mean the t...
- by Butcher
- Thu Feb 26, 2015 11:02 am
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: 3G Flux Core, 1" plate test
- Replies: 32
- Views: 9122
Re: 3G Flux Core, 1" plate test
I went and preheated the test piece to around 250 degrees, which I hadn't done prior. I noticed no matter how dialed in I felt I had the machine the first weld I layed always had slag that couldn't be easily chipped off. This time there was a slight peeling to the slag of the first weld. The more I ...
- by Butcher
- Thu Feb 12, 2015 10:02 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: 3G Flux Core, 1" plate test
- Replies: 32
- Views: 9122
Re: 3G Flux Core, 1" plate test
I can't pull pictures off of my phone to post. I about ran out of flux core and it has been on backorder for a few weeks so I started using outershield, Lincoln's 71 M. This stuff I can lay vertical stringers with very easily, I can't with the flux core (Lincoln NR 211 I think). I had a test piece a...
- by Butcher
- Fri Jan 16, 2015 12:56 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: 3G Flux Core, 1" plate test
- Replies: 32
- Views: 9122
Re: 3G Flux Core, 1" plate test
What is the reason to not weave so wide? Slag inclusions?
- by Butcher
- Wed Jan 14, 2015 11:16 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: 3G Flux Core, 1" plate test
- Replies: 32
- Views: 9122
Re: 3G Flux Core, 1" plate test
Any criticisms? The one piece has slag inclusion. I used a wire wheel to clean up my weld, next time I will run a grinder down the toe of the welds. The one piece that looks undercut is. I will probably weld up three more test pieces and if they go well then do one for a certification. Hopefully tom...
- by Butcher
- Sun Jan 11, 2015 2:54 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: 3G Flux Core, 1" plate test
- Replies: 32
- Views: 9122
Re: 3G Flux Core, 1" plate test
I am using Lincoln Electric's 00.45" flux core, I think it is NR-11 or NR-211. On 3/8" plate I was running the first 2 passes at 21 V and 300 IPM and would drop to 20.4 V and 300 IPM. All three passes at 21 V was too hot and I would have the puddle run down the test piece. I set up a 1&quo...
- by Butcher
- Wed Jan 07, 2015 5:12 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: 3G Flux Core, 1" plate test
- Replies: 32
- Views: 9122
Re: 3G Flux Core, 1" plate test
It is for an AWS cert through a career center, not for a job.
- by Butcher
- Wed Jan 07, 2015 4:17 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: 3G Flux Core, 1" plate test
- Replies: 32
- Views: 9122
3G Flux Core, 1" plate test
Anyone have any resources for doing a 3G 1" test plate with flux core. I have bent 5 3/8" plate coupons that were all nearly flawless. I am far better at weaving than running stringers and am not sure I can weave a large gap. Could I weave a covering pass on 1" plate. I guess it would...
- by Butcher
- Tue Jan 06, 2015 8:24 am
- Forum: Member Introductions
- Topic: New guy
- Replies: 11
- Views: 789
Re: New guy
I am going to Wayne Career Center. We had exchanged a few messages through facebook.
- by Butcher
- Mon Jan 05, 2015 11:22 pm
- Forum: Member Introductions
- Topic: New guy
- Replies: 11
- Views: 789
New guy
I am 34 and think I finally figured out what I want to be when I grow up. Actually, at this point in life it is what I am going to do whether I want to or not. I am halfway through a 10 month welding school and trying to learn all I can. I am from Ohio, Wayne/Ashland county area.
Search found 17 matches
· Page 1 of 1
Jump to
- Introductions & How to Use the Forum
- ↳ Welcome!
- ↳ Member Introductions
- ↳ How to Use the Forum
- ↳ Moderator Applications
- Welding Discussion
- ↳ Metal Cutting
- ↳ Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- ↳ Mig and Flux Core - gas metal arc welding & flux cored arc welding
- ↳ Stick Welding/Arc Welding - Shielded Metal Arc Welding
- ↳ Welding Forum General Shop Talk
- ↳ Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- ↳ Welding Projects - Welding project Ideas - Welding project plans
- ↳ Product Reviews
- ↳ Fuel Gas Heating
- Welding Tips & Tricks
- ↳ Video Discussion
- ↳ Wish List
- Announcements & Feedback
- ↳ Forum News
- ↳ Suggestions, Feedback and Support
- Welding Marketplace
- ↳ Welding Jobs - Industrial Welding Jobs - Pipe Welding Jobs - Tig Welding Jobs
- ↳ Classifieds - Buy, Sell, Trade Used Welding Equipment
- Welding Resources
- ↳ Tradeshows, Seminars and Events
- ↳ The Welding Library
- ↳ Education Opportunities