Hi Tom My rule of thumb for butt-welding 1/8" plate is 80 Amps and 3mm gap, 3/32" filler rod, maybe with a backing plate if possible, otherwise reduce the gap and use a vee joint as suggested also above by Noddy. The 3/32" filler rod is perfect for that size joint. Cheers Trevor[/quot...

Sorry guys,, Im using 3/32" rod, not 3/16... typo there. I have noticed the magnetic effect, rod seems to want to stick if I do more than just touch the leading edge of the puddle. I will try some of your suggestions and we will see how it goes. I just like neat and pretty. Otherwise I would ju...

I am somewhat satisfied with my welds on my aluminum and stainless, I know they arent perfect but they are getting there. What I Hate is my mild steel welds. Ive just never been happy with them. Im enclosing some pics. Staimless, aluminum amd Mild steel. Its the mild steel Id like help with. Beads a...