Search found 19 matches

by mArc
Thu Sep 20, 2012 9:07 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Changing rod travel angle while doing a fillet weld?
Replies: 25
Views: 3467

Changing rod travel angle while doing a fillet weld?

Hi all, I found an interesting, 70 year old movie on arc welding: http://www.youtube.com/watch?v=yI4bGRqG4F4 One interesting point, that was new to me, is shown at 3:22 - 3:45. The weld is started at a strong drag angle, then mostly done at a small or zero drag angle, and the last few inches are com...
by mArc
Wed Sep 19, 2012 10:59 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

Hi all, Here's some more feedback. I spoke to two of the workshops here. They mostly use Afrox electrodes, and specifically Afrox "Vitemax" is touted as the best electrode for mild steel, and this is (you guessed it!) a 6013 electrode. Then I actually took my DC inverter welder to one of t...
by mArc
Mon Sep 17, 2012 6:22 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Confined space entry.
Replies: 66
Views: 10288

Re: Confined space entry.

Hi Steve, Indeed, I'm involved in end-uses of hydrogen. I do research into catalysts for fuel cells, being devices that can, as you probably know, convert fuels (e.g. hydrogen or methanol) directly into electricity. The technology is not new in principle (the Apollo missions already used fuel cells)...
by mArc
Fri Sep 14, 2012 4:42 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: Confined space entry.
Replies: 66
Views: 10288

Re: Confined space entry.

Congrats, Steve!

For someone like myself, who's involved in a completely different part of the hydrogen chain, this has made for fascinating reading!

Mark
by mArc
Tue Sep 04, 2012 11:36 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

I'm just back from a hardware shop and an industrial and welding supplier. The hardware shop had the ubiquitous 6013s and some 6010s, but those were only available in 3.2 mm (1/8"). Probably a bit thick for the type of plate I'll mostly be working with. But I might give them a try. The welding ...
by mArc
Fri Aug 31, 2012 3:14 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

GWD, Thanks for the additional info. I like the idea of asking the people working in a welding shop which rods they work with, and where they get them. I work at a research institute with several workshops (including welders) on campus. They should know... And thanks for the heads-up on 6011 with DC.
by mArc
Thu Aug 30, 2012 10:05 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

And there exactly lies my problem, gentlemen! I'd gladly buy other rods if I could, but I've been to numerous suppliers, and 6013 is literally the only electrode I can find here! It appears to be the "norm" here in South Africa. (From what I've read, there seems to be a similar situation i...
by mArc
Thu Aug 30, 2012 4:21 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

Thanks, then I'll try more of a weaving motion the next time.

In your experience, does it make a difference whether there is a small gap at the foot of the "V", or whether the "V" is completely closed? I'm just wondering what's the best position for tacking my two pieces together.
by mArc
Tue Aug 28, 2012 11:08 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

Right, so here are my pictures. *trembling* Corner weld between two pieces of angle iron (thickness 2.5 mm or 0.1", side length 25 mm or 1"), tacked together angle-to-angle. DCEP, 85A, rods: Eurasia 6013, 2.5 mm / 0.1". Top of picture is blacked out because it shows a flat weld irrele...
by mArc
Mon Aug 27, 2012 10:45 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

Here's some more feedback on my progress, and some questions... My arc-striking has improved significantly after doing myself the favour of cleaning the scale off my angle iron (2.5 mm x 25 mm) with a grinding pad. Not that the angle iron was really all that dirty, but apparently, these 6013s don't ...
by mArc
Wed Aug 08, 2012 5:39 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

Hi Martin, I've tried to read up as much as I could find on the 6013s and polarity. Apparently, they were originally developed for AC, but they can be operated on DCEN and DCEP as well. The manufacturer of my 6013s says the same thing on the package: suitable for all three set-ups. But if I remember...
by mArc
Tue Aug 07, 2012 8:06 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

Martin, Your responses have been very valulable. Re. seeing the arc, cheater lenses, etc.: I think that all the good videos, including Jody's, have spoilt me. I might consider buying myself some reading glasses (many pharmacies here carry them relatively cheaply) and wear them underneath the shield....
by mArc
Thu Jul 26, 2012 11:48 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

Many thanks, Mike, I popped into the site quickly, and there's obviously a lot of info for me to digest.
by mArc
Thu Jul 26, 2012 5:32 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

Thanks, Otto.

From what I've read, if I go with 7018, I'll have to look at dry storage. I'll also have a look-see whether I can find some 6010s, perhaps thinner (1.5 mm?), or get some thicker metal scraps to work on.
by mArc
Wed Jul 25, 2012 10:02 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Re: Newbie issues: judging bead thickness, current, speed, e

Not the best form to reply to myself, I suppose, but I just wanted to say that I've also found a (copy of a) very instructive video by Steve Bleile.
http://www.youtube.com/watch?v=QrFxti6o ... re=related
This has given me many pointers on my questions.
by mArc
Wed Jul 25, 2012 7:26 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Newbie issues: judging bead thickness, current, speed, etc.
Replies: 30
Views: 8205

Newbie issues: judging bead thickness, current, speed, etc.

Hi all, I've just started to weld. I only envisage smallish DIY projects such as stands, shelving brackets, etc., and I'm on a budget, so I decided to go with SMAW/MMA. I have an IGBT-type DC inverter (10-140A) and I'm using 6013 electrodes (2.5 mm) on DCEP. The 6013s were recommended to me in the s...
by mArc
Fri Jul 20, 2012 5:53 am
Forum: Welding Projects - Welding project Ideas - Welding project plans
Topic: My project at work for the next week...
Replies: 20
Views: 6705

Re: My project at work for the next week...

Steve,

Fascinating thread.

Can you elaborate on the reason for having to replace all the valves? Do they become embrittled or otherwise deteriorate because of the hydrogen?
by mArc
Mon Jun 25, 2012 5:36 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: DC polarity
Replies: 22
Views: 24367

Re: DC polarity

Yes, I realize that color coding is not constant from one system to another. Here in South Africa, even single phase AC has two different color codes: one is for "behind the wall" (live=red, neutral=black, earth=bare or green-yellow), the other for appliances and extension cords (live=brow...
by mArc
Fri Jun 22, 2012 4:43 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: DC polarity
Replies: 22
Views: 24367

Re: DC polarity

Hi, I'm new to the forum, and have been thinking about this exact topic. Ultralow787 wrote: I've actually been doing quite a bit of research into this subject lately. I have read everything I can find on the subject and the consensus from the experts at Lincoln Electric is that: 1) When it comes to ...