Search found 85 matches

by RedIron881
Mon Mar 10, 2014 6:07 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: need advice
Replies: 18
Views: 2008

Re: need advice

Hello, For a beginner Tig welder nothing wrong with that. Just need more time under the hood to get the feel of feeds and speeds. Make sure your tungsten is always clean! If you dip it, change it! Also, are you using a gas lens or a standard cup? If you're using just a standard cup try to put some s...
by RedIron881
Tue Oct 15, 2013 9:05 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Tungsten inclusion
Replies: 22
Views: 5773

Re: Tungsten inclusion

Jason, If you have dipped your tungsten in a weld that needs to pass x-ray... In my experience its best to get a pencil grinder and grind out that little spot and reweld it. You don't have to dip your tungsten to get inclusion though. While you're welding the tungsten can spit small pieces into the ...
by RedIron881
Thu Jun 27, 2013 8:01 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Welding Aluminum on DC
Replies: 166
Views: 102351

Re: TIG Welding Aluminum on DC

Judy, I'm glad to see that this posting has gone around a lot with pushing 6,000 views! I know a lot of weldors out there still disagree but that's inevitable and that's okay. It's a handy tool to have in the toolbox. Glad it worked for you as it has for me many times. As for the Helium I've been us...
by RedIron881
Sun May 19, 2013 10:56 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Undercut on steel
Replies: 5
Views: 1300

Re: Undercut on steel

Hey Pete, Are you cleaning the steel before welding? By cleaning I mean grinding off the black carbon down to raw shinny steel. If not, that can cause undercut and a lot of headaches. It can pop and spit right onto your tungsten too. If possible, I like to grind off a good 3/4 of a inch back from th...
by RedIron881
Sat Apr 27, 2013 8:47 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Welding Aluminum on DC
Replies: 166
Views: 102351

Re: TIG Welding Aluminum on DC

DC root pass on .750 to .750 beveled butt weld on good old 6061 Aluminum.
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Optimized-IMG_0294.jpg (74.04 KiB) Viewed 4183 times
After wire brushed and acetone wipe for cover pass
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Optimized-IMG_0851.jpg (83.08 KiB) Viewed 4183 times
Full length root pass.
IMG_7047.jpg
IMG_7047.jpg (75.42 KiB) Viewed 4183 times
by RedIron881
Sat Apr 27, 2013 8:10 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: DC aluminum 6g weld test.
Replies: 5
Views: 958

Re: DC aluminum 6g weld test.

What kind of penetration are you getting now on it? If you can upload some photos it would help with suggestions.
by RedIron881
Sat Feb 23, 2013 7:52 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: new here and new to tig
Replies: 29
Views: 3852

Re: new here and new to tig

Welcome! I haven't done much gas welding but the little I did do I remember it being a somewhat slow process. With Tig welding stainless if you linger around too much it goes bad Really Fast! Have to get in and get out. Other things to keep in mind is holding a tight arc. The tungsten needs to be ri...
by RedIron881
Sat Feb 23, 2013 7:36 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: advantage/ disadvantage to a longer cup
Replies: 4
Views: 846

Re: advantage/ disadvantage to a longer cup

As usual I agree with Steve. The only reason I use a longer cup like a #5 Extra Long would be for getting into a tight narrow spot like a heel of a pipe joint or something along those lines. They are handy to have one or two around but rarely will use them. I've never walked the cup so no idea there...
by RedIron881
Thu Feb 14, 2013 7:28 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Welding Aluminum on DC
Replies: 166
Views: 102351

Re: TIG Welding Aluminum on DC

Telling yeah it works great if the settings and the hands are there. Plus, it's nice and quiet, ha ha! Thanks for sharing Brent.
by RedIron881
Tue Jan 01, 2013 1:15 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Bent Tungsten
Replies: 24
Views: 6539

Bent Tungsten

Happy New Year to all my fellow Weldors! Ever come across those really hard to reach spots that you just can't get into? Here's a handy trick to keep in the back of your mind and in your Tig Kit. Having a few bent tungstens with different angles and lengths can be really great. I can't thank my old ...
by RedIron881
Tue Jan 01, 2013 12:27 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Scotch Brite Inside The Cup???
Replies: 8
Views: 4029

Re: Scotch Brite Inside The Cup???

Steve is right on the money with what's going on with the scotchbrite. It does do the same thing as a gas lens but it comes in handy when a lens cup wont fit in the space needed to be welded. I also agree with Steve about using stainless wool for higher amps. One thing to watch out for with the wool...
by RedIron881
Mon Dec 10, 2012 7:48 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Struggling with aluminum tubing. Help. Please.
Replies: 16
Views: 2329

Re: Struggling with aluminum tubing. Help. Please.

I agree with Steve. Welding is like your own personal handwriting. Whatever works best for you is the best way to go! Me personally, I've never been a big fan of pulsing. It was how I learned to weld aluminum but over the years have got away from it. Nothing wrong with it as TamJeff shows in the pho...
by RedIron881
Thu Dec 06, 2012 8:08 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Struggling with aluminum tubing. Help. Please.
Replies: 16
Views: 2329

Re: Struggling with aluminum tubing. Help. Please.

A lot of things come into play when welding tubing in any material. Torch and rod angles has a lot to do with it. You have to keep in mind while moving around the tube to twist your wrist to keep the same angle at all times. Try to keep the same angle you would on a flat just projected on a round pi...
by RedIron881
Tue Nov 13, 2012 8:34 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: jody's ck flex lock video
Replies: 17
Views: 3220

Re: jody's ck flex lock video

Hi, Not sure if this is what you're looking for but I've found a bunch of hard to find things on Arc-Zone site. The link is to the Flex-lock page for either the 230 or 250 amp torch. The replacement parts (collets, lens', and such) for each are seen after selecting a torch size. Might have a look ar...
by RedIron881
Tue Oct 16, 2012 6:42 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: What filler to use.
Replies: 12
Views: 2136

Re: What filler to use.

I worked with a guy that welding a lot of cast iron parts and used Vermiculite as a post welding heat treating. It slows the cooling down drastically. He had said that you'd put the part in the Vermiculite and leave for the night, come in the next morning and the part was still too hot to handle. I'...
by RedIron881
Tue Oct 09, 2012 11:15 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: TIG Welding Aluminum on DC
Replies: 166
Views: 102351

Re: TIG Welding Aluminum on DC

Thanks for the extra information Bryce! I had posted this a while back and just noticed that there were more comments, ha ha! Not sure if Bryce has answered your questions yet Steve but ask away!
by RedIron881
Sun Oct 07, 2012 7:12 pm
Forum: Welding Forum General Shop Talk
Topic: 1st year Welder and having problem with my aluminum welds
Replies: 7
Views: 1078

Re: 1st year Welder and having problem with my aluminum weld

I agree with the other guys. As side if the only thing changed was the gas... good chance its the gas. Just wanted to add something to watch out for when welding aluminum. Watch out for rod that is contaminated or has frosty spots on it. You want it to be nice and clean right out of the box. Can't t...
by RedIron881
Thu Sep 20, 2012 4:13 pm
Forum: Welding Forum General Shop Talk
Topic: Stainless to copper
Replies: 2
Views: 785

Re: Stainless to copper

Could you use Silicon Bronze? I've welded Copper to Mild Steel with it. Not a very strong weld but might be a cheaper alternative. I'd also say you should pre heat the copper pieces.
by RedIron881
Fri Sep 14, 2012 11:50 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The mighty TIG monster is whoopin my butt
Replies: 4
Views: 1451

Re: The mighty TIG monster is whoopin my butt

Glad to hear that things started to click! The biggest thing about TIG welding, or welding in general, is finding what works for you. Like me I'm left handed but weld right handed... Why? Cause it works. Now that you're getting the swing of it don't let it get to you if you have a few days that thin...
by RedIron881
Tue Sep 04, 2012 2:16 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: The mighty TIG monster is whoopin my butt
Replies: 4
Views: 1451

Re: The mighty TIG monster is whoopin my butt

Sounds like to me that you need to stick your tungsten out a little further and point it higher onto the top part of the fillet until it's joined. Also, you might have to sharpen your tungsten more. Sometimes you can get a ball or a burr on the side of it which will make the arc do funny things. Onc...
by RedIron881
Mon Aug 13, 2012 1:06 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: everlast 200dx tig welding help
Replies: 4
Views: 2034

Re: everlast 200dx tig welding help

From your photo it looks like one problem might be a gas issue. When you press down the peddle are you hearing a good gas hiss or putting it up near your cheek feeling the flow? If your tungsten is turning black and burning up, gas is the problem. Could be that your tank is getting low and the regul...
by RedIron881
Sat Aug 11, 2012 9:41 pm
Forum: Welding Forum General Shop Talk
Topic: Casters for table
Replies: 8
Views: 2199

Re: Casters for table

Steve, I'm sure everyone here will have a different answer for you but I'd have to say get the biggest, easiest rolling, all swiveling, with locks casters you can find/afford. If you're going to be moving it around your garage shop a lot you'll want the larger casters that wont hang up on small shav...
by RedIron881
Mon Aug 06, 2012 5:25 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Burn through
Replies: 2
Views: 1068

Re: Burn through

I'd try going down to a .035 wire. If the wire is too thick you have to wait around a bit longer than needed just to melt the wire. Also, might want to turn your amps up a bit so you can weld a little faster with the extra heat. Want to get in and get out as fast as you can. That has always helped m...
by RedIron881
Sat Aug 04, 2012 12:20 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Argon/Helium Mix!!!
Replies: 12
Views: 2342

Re: Argon/Helium Mix!!!

Glad the photos could help set your mix. I've ran 30 cfh HE to 10 cfh AR while welding .625 thick aluminum and welded like butter. But, on the other side welding .020 aluminum I'll barely crack the HE regulator just to help stabilize the arc a bit. Really, just keep tinkering with the settings and y...
by RedIron881
Sat Aug 04, 2012 11:42 am
Forum: Welding Forum General Shop Talk
Topic: Disappointing online welder purchase
Replies: 14
Views: 3090

Re: Disappointing online welder purchase

Sorry to hear about your bad purchase!! If you don't mind me asking what brand of Import did you buy? Would be nice to spread the news to this welding community not to deal with that company, unless you call directly, so this doesn't happen again. Did the company at least send you the case and leads...