Search found 36 matches

by mr 32
Sun Mar 08, 2015 11:48 pm
Forum: Welding Forum General Shop Talk
Topic: Stainless steel shaping
Replies: 10
Views: 854

Re: Stainless steel shaping

Try filling it with sand and using a tool the shape of the dent you want. We've used the sand method too. Very dry sand, packed in tight and the ends of the pipe capped. We then used heat and formed the pipe to suit. What is the wall thickness of the pipe, do you know what grade stainless? the grad...
by mr 32
Sun Mar 08, 2015 10:16 pm
Forum: Welding Forum General Shop Talk
Topic: Stainless steel shaping
Replies: 10
Views: 854

Stainless steel shaping

I'm working on some 3inch stainless pipe and I need to shape a 20mm by 5mm deep "dent" in a section for clearance
I was going to heat it push it like mild steel but being stainless I don't want to do it this way if there is a better way
by mr 32
Fri Aug 03, 2012 1:04 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Pre-weld cleaning of cast aluminim
Replies: 19
Views: 2598

Re: Pre-weld cleaning of cast aluminim

my engine builder was talking about this the other day said he can hot tank most cast items maybe thats the way to go?
ive also been told sand blasting works well
by mr 32
Mon Jun 25, 2012 7:48 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Stainless drives me crazy!!!pics included
Replies: 34
Views: 7410

Re: Stainless drives me crazy!!!pics included

they are looking good

a joint will get more penetration and the back purge will help with cooling so you can run some more amps
the thickness amps and heat tolarnce are all relevent to each other

ill do a couple of welds with a number 8 and the over size cup so you can see the diffrence if you like
by mr 32
Sat Jun 23, 2012 3:59 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Stainless drives me crazy!!!pics included
Replies: 34
Views: 7410

Re: Stainless drives me crazy!!!pics included

if the post flow area is shiney/nicely coloured its going to be a sheilding/torch angle/heat issue if the area is remain red after its left the sheilding area this is what is causing it if you have done multi pass on the same pipe it could be from all the heat in the pipe making the issue worse. bes...
by mr 32
Thu Jun 21, 2012 7:02 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Stainless drives me crazy!!!pics included
Replies: 34
Views: 7410

Re: Stainless drives me crazy!!!pics included

how much is the gas flow set at? i normal run a min of 15lpm for a size 8 cup that should be about around 30cfm otto might be right it could be a problem with the torch you might want to check it with a Shield Gas Flow Tester the other thing it might be is if the pipe you used has got sugaring or ca...
by mr 32
Tue Jun 19, 2012 9:23 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Stainless drives me crazy!!!pics included
Replies: 34
Views: 7410

Re: Stainless drives me crazy!!!pics included

looks like your welding hot, are you using and hand/foot amp control? also i would look at maybe getting a gas lense setup with some large lenses If you see the photos that happens also to the cold welds (How much less than 30amps to put?!?) . I ve searched the forum over and over and see that many...
by mr 32
Tue Jun 19, 2012 3:51 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Stainless drives me crazy!!!pics included
Replies: 34
Views: 7410

Re: Stainless drives me crazy!!!pics included

looks like your welding hot, are you using and hand/foot amp control?
also i would look at maybe getting a gas lense setup with some large lenses
by mr 32
Tue Jun 19, 2012 3:41 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Stainless Weld
Replies: 5
Views: 884

Re: Stainless Weld

thanks guys i wish i could get some more spare time to get more time welding, i need to set up more drills for pracitice to get my beads mor consistant. ill post some pictures of the setup and prep tomorrow tzogistas im using a Lincoln PT275 with foot control, a weldcraft wp20 torch with extra lagre...
by mr 32
Mon Jun 18, 2012 5:55 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Stainless Weld
Replies: 5
Views: 884

Stainless Weld

ive been doing some practice on thin walled stainless pipe and was wondering if im on the right track

here are is a pics what do you think?

Image
by mr 32
Sun May 27, 2012 10:31 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: welding puddle pop?
Replies: 3
Views: 993

welding puddle pop?

hey guys ive been doing some pratice work, its some 20mmx20mmx2mm SHS that i made up into a frame i welded all the joints and then put some cross supports in, nowevery so often the puddle on the frame side would pop killing the tungsten and leaving a nice hole. would this be pressure build up in the...
by mr 32
Wed Apr 18, 2012 7:58 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: gas lense
Replies: 14
Views: 4775

Re: gas lense

thanks jakeru i bought the gas lense kit from arc zone specially for the weldcaft torch, everything i have tried has been interchangable. the problem i had as was said earlier was removing the standard insulator for the large pyrex gas lense, but that was my fault thinking it was like a large body t...
by mr 32
Mon Feb 20, 2012 9:29 pm
Forum: Metal Cutting
Topic: Plasma Gouging
Replies: 6
Views: 2126

Re: Plasma Gouging

that was from there rep, even checked there manual and its in there as well

apperatly you dont get as much oxidation on stainless
by mr 32
Sun Feb 19, 2012 11:30 pm
Forum: Metal Cutting
Topic: Plasma Gouging
Replies: 6
Views: 2126

Re: Plasma Gouging

ive got one on trial from now

and i was told argon argon/heli was the best from stainless, but is it possible to get the 70-90 psi the machine needs to be effective?
by mr 32
Sun Feb 19, 2012 5:57 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: gas lense
Replies: 14
Views: 4775

Re: gas lense

http://i69.photobucket.com/albums/i59/mr_32/DSC_0254.jpg here is the setup, end up giving it a go without the insulator didnt have any leaks so i gave it a quick go on some stainless http://i69.photobucket.com/albums/i59/mr_32/DSC_0256.jpg looking forward to haveing a play with it for a few hours n...
by mr 32
Sun Feb 19, 2012 5:26 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: tig welding suck back
Replies: 2
Views: 1440

Re: tig welding suck back

how big is the gap and how sharp is the tungsten?
by mr 32
Wed Feb 08, 2012 10:22 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: gas lense
Replies: 14
Views: 4775

Re: gas lense

finally got a chance to set this up

now maybe im missing something but if i try to use the gas lense insulator, the gas lense thread isnt long enough :?:

any ideas what im missing?
by mr 32
Mon Feb 06, 2012 7:10 pm
Forum: Metal Cutting
Topic: Plasma Gouging
Replies: 6
Views: 2126

Plasma Gouging

Hey guys

just wanted to see peoples thoughts about plasma gouging vs arc gouging
we do alot of arc gouging in the shop and came accross plasma gouging. is this a better process then arc gouging?
by mr 32
Tue Jan 24, 2012 8:02 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: gas lense
Replies: 14
Views: 4775

gas lense

finally ordered my large pyrex gas lense for my wp-20 and wanted a little help with set up ive read that an extra diffuser makes these work really well but my question in does it go between the screen and adaptor (in the middle) or in front to the diffuser mesh (to the left) http://i69.photobucket.c...
by mr 32
Sun Nov 20, 2011 8:21 pm
Forum: Welding Forum General Shop Talk
Topic: Welding supply dot com
Replies: 2
Views: 743

Re: Welding supply dot com

i ended up ordering from them

communication was good as was price. international shipping was good to $55 dollars for 3 lincoln pulse panels
by mr 32
Wed Nov 02, 2011 11:48 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: I cant belive thats from a fabricator
Replies: 11
Views: 2035

Re: I cant belive thats from a fabricator

nah this was welded in oz.

whats even better is its chrome moly
by mr 32
Wed Nov 02, 2011 8:07 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: I cant belive thats from a fabricator
Replies: 11
Views: 2035

I cant belive thats from a fabricator

recenetly my friend had a roll cage built and asked me to have a look at it
i was left spechless, and offered to do a dye pen test to see how bad it really was.

Image

Image
by mr 32
Sun Oct 16, 2011 9:16 pm
Forum: Welding Forum General Shop Talk
Topic: Welding supply dot com
Replies: 2
Views: 743

Welding supply dot com

any one used welding supply.com for your spare parts?

they seem to be the only ones with the replacment parts im looking

thanks
by mr 32
Thu Oct 06, 2011 7:53 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Miller Syncrowave 250DX
Replies: 5
Views: 1802

Re: Miller Syncrowave 250DX

he is asking $3000 AUD

looking around they retailed for 6000aud for a bare machine, but are no longer sold here as they dont meet australian standards
the closest machine is the dynasty 200dx air cooled at $4420aud +tax or 350dx water cooled at $6835 aud +tax pluswater cooler
by mr 32
Wed Oct 05, 2011 11:55 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Miller Syncrowave 250DX
Replies: 5
Views: 1802

Miller Syncrowave 250DX

Ive come across a a Miller Syncrowave 250DX for sale that 2 years old. I wasnt really looking for an upgrade on my current machine, however at half the price of a new machine im tempted to upgrade. Should i upgrade? Is there anything i should be looking for when i inspect the machine? was there any ...