Search found 6 matches

by wp6529
Fri Jan 27, 2023 12:23 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Repair badly worn area on cast iron hub
Replies: 5
Views: 3722

Re: Repair badly worn area on cast iron hub

Much chaos and delays in getting to work on this, but some progress. I have one hub finished and the other well along now. The second hub was worn so thin I had a bit of drop through to deal with and as a result I didn't get a portion of it filled sufficiently so i want to revisit it and improve it....
by wp6529
Thu Jan 19, 2023 12:57 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Repair badly worn area on cast iron hub
Replies: 5
Views: 3722

Re: Repair badly worn area on cast iron hub

I've seen a number of high build videos using the ERCuAl-A2 Aluminum Bronze, including a Jody vid building an entire vise mounting ear from all buildup. Since this will be entirely in compression or even no load since it's just a pivot and can be re-clocked to put the load on the un-repaired side, I...
by wp6529
Thu Jan 12, 2023 2:31 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Repair badly worn area on cast iron hub
Replies: 5
Views: 3722

Repair badly worn area on cast iron hub

A project to repair badly worn areas on two cast iron hubs has landed on my bench. These hubs are pivots (partial rotation and slow) that normally ride in a nylon bushing and when those bushings wore out they didn't get replaced resulting in a large amount of wear up to about 3/8". From what I'...
by wp6529
Wed Jan 04, 2023 12:06 pm
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Weld buildup of damaged cast iron part
Replies: 3
Views: 12507

Re: Weld buildup of damaged cast iron part

More searching and it's appearing that TIG brazing with ERCuAl-A2 may be the best bet and far cheaper than nickel rod.
by wp6529
Wed Jan 04, 2023 8:43 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Weld buildup of damaged cast iron part
Replies: 3
Views: 12507

Re: Weld buildup of damaged cast iron part

When I have a chance later I will try the spark / file tests to try to confirm the material. TIG is also an option if it might be better.
by wp6529
Wed Jan 04, 2023 8:25 am
Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
Topic: Weld buildup of damaged cast iron part
Replies: 3
Views: 12507

Weld buildup of damaged cast iron part

I have two cast iron hubs that I need to repair some serious worn areas on. The problem area is about 4" diameter and is worn up to about 3/8" deep about halfway around. These ride in nylon bushings and are a pivot point, not full rotation, and someone did not replace the worn out nylon bu...