Search found 21 matches

by Futterama
Mon Sep 11, 2017 3:01 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

2mm tungsten final grind with 1000 grit emery cloth.

What's good enough for hobby work?
by Futterama
Mon Sep 11, 2017 2:49 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

2mm tungsten final grind with 400 grit emery cloth.
by Futterama
Mon Sep 11, 2017 2:48 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

I just received my diamond grinding discs from ebay today: http://www.ebay.com/itm/6-Grit-60-to-3000-Diamond-Coated-Flat-Lap-Wheel-For-Grinding-Disc-Disk-Tool/253062599687?ssPageName=STRK%3AMEBIDX%3AIT&var=552133836250&_trksid=p2057872.m2749.l2649 http://www.ebay.com/itm/4-80-3000-Diamond-Co...
by Futterama
Mon Sep 11, 2017 6:58 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

So I've been in contact with CK and this is their response to the discolored tungstens: I looked at our stock of T0207GL and there is some discoloration on the electrodes. I did some digging and it is actually an oxide layer. The surface oxide layer can be more aggressive in hot humid weather. I thi...
by Futterama
Wed Sep 06, 2017 3:16 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

I've used a lot of .040" but never seen this, or have I heard of tungsten oxidizing (not that this means it doesn't) My .040" are looking fine and shiny, it's the .020" that is looking very different. Why are you choosing 1.5% Lan over 2% thoriated? If you're going use use lan tungst...
by Futterama
Tue Sep 05, 2017 4:32 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

Since this thread is still going, I have another question. I received some CK Worldwide 0.5mm/0.020" 1.5% lanthanated tungstens today. They are all matte and almost black, not silver and shiny as the CK 1.0mm/0.040" 2% lanthanated tungstens I already had. The CK 0.5mm/0.020" thoriated...
by Futterama
Tue Sep 05, 2017 11:27 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: CK9 torch fitting issue
Replies: 13
Views: 2211

Re: CK9 torch fitting issue

I received the replacement unit today and the fitting looks perfect this time 8-)
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DSCF4474.JPG (27.05 KiB) Viewed 1260 times
by Futterama
Tue Sep 05, 2017 2:42 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

Thanks, I have had some arc start issues which I thought were from tungsten issues, but it turns out not to be related to the grinding process. So I have been overly careful with the grinding even though I'm a hobbyist. I will use the same "wheel" for all my tungstens, and I will have cour...
by Futterama
Fri Sep 01, 2017 2:36 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

Quick question! All the tungsten grinding videos tell you to dedicate a grinding wheel for tungstens to avoid contamination. But will different kind of tungstens be able to contaminate each other? Can I use the same grinding wheel for both lanthanated, ceriated, thoriated ect. without worrying about...
by Futterama
Fri Sep 01, 2017 6:54 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: CK9 torch fitting issue
Replies: 13
Views: 2211

Re: CK9 torch fitting issue

As mentioned, I emailed CK Worldwide and they have coordinated with Rapid Welding to get me a replacement unit. Unfortunately, Rapid Welding was out of stock with the flex head version, so they took a rigid head version and fitted a replacement flexi head, leaving the rigid head in the box for me as...
by Futterama
Thu Aug 31, 2017 8:39 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: CK9 torch fitting issue
Replies: 13
Views: 2211

Re: CK9 torch fitting issue

I have removed the solder, it did not feel like soft tin solder, it felt more like silver solder. I can't find any shop in my country that sells CK products, my machine supplier, which is local, haven't even heard about CK Worldwide and he has been a welder for 20 years. So it's not something we use...
by Futterama
Thu Aug 31, 2017 6:21 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: CK9 torch fitting issue
Replies: 13
Views: 2211

Re: CK9 torch fitting issue

This doesn't look right. I have a 20 series and all of the mating surfaces are a fine finish as I recall. I have not seen anything that has a raw casting finish for CGA fittings from any well known manufacturer. Personally, I would send the pics to CK and please let us know how it works out if you ...
by Futterama
Tue Aug 29, 2017 1:58 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: CK9 torch fitting issue
Replies: 13
Views: 2211

Re: CK9 torch fitting issue

Ah yes, gas valve on torch handle, that makes sense, the gas lines should hold up very well to the post-regulator pressure. Back cap on both sides is a great idea, thanks! The torch is brand new from Rapid Welding in UK. I can't tell if it's genuine, but it has a sticker label with CK Worldwide on t...
by Futterama
Tue Aug 29, 2017 12:56 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: CK9 torch fitting issue
Replies: 13
Views: 2211

CK9 torch fitting issue

Hi, I just received a CK9 torch with the superflex cable, and the 3/8" BSP fitting has what looks like some solder splash on the rounded mating surface. Is this normal CK Worldwide quality control? I thought CK was top quality, and all the other CK parts I ordered was top notch, so I guess I wa...
by Futterama
Sun Aug 13, 2017 8:51 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

While looking at ebay for these diamond coated discs, I see more 4" and 6" sizes than 5". Perhaps I could layer a 4" on top of a 6" with a 6" backing plate and then have a course grit on the 6" for crude grinding like a new tungsten or one I got dipped in the puddl...
by Futterama
Sun Aug 13, 2017 8:30 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Re: Grinding tungsten tip from a newbie

clavius, thanks for the link, those discs could probably replace my current sanding paper solution as those are around $1.30 each and rather quickly wear out. I see those diamond coated discs are also available in 5" so they would fit my current setup with minor changes (they are 16mm arbor hol...
by Futterama
Sun Aug 13, 2017 6:32 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Grinding tungsten tip from a newbie
Replies: 27
Views: 4951

Grinding tungsten tip from a newbie

Hi, I have had my TIG welder for a good month now and I wanted something simple and inexpensive to grind my tungsten electrodes. So I came up with this. disc.jpg Its a piece of polycarbonate plate with a center hole for a carriage bolt, a turned aluminium piece with threads for the bolt and normal 1...
by Futterama
Thu Jul 13, 2017 4:47 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Filler rod for welding thin gauge aluminium sheet
Replies: 9
Views: 2506

Re: Filler rod for welding thin gauge aluminium sheet

Hi Steve, thanks for the reply. So from what I can understand, you're saying just go with 1/16" filler wire even for material smaller than that? One of my primary purposes with TIG welding is fabrication of exhaust mufflers for small 2-stroke gasoline engines used in model airplanes. I was thin...
by Futterama
Wed Jul 12, 2017 3:21 pm
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: My progress
Replies: 88
Views: 12482

Re: My progress

This thread is a great idea!

I'm also soon to be a hobby welder, so it's nice with a thread like this to learn from others that's just starting.

Which size tungsten and filler?

How many amps do you set on the machine?
by Futterama
Wed Jul 12, 2017 10:43 am
Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
Topic: Filler rod for welding thin gauge aluminium sheet
Replies: 9
Views: 2506

Filler rod for welding thin gauge aluminium sheet

Hello forum, I'm new here and haven't even got my first welding machine yet, but I'm trying to figure out what accessories to buy to get me started with aluminium TIG welding. My local aluminium sheet supplier seems to only stock the following sheet materials: EN AW-1050A, AI99,5 H14 EN AW 5754, AlM...