Search found 64 matches
- by Sarge
- Mon Mar 07, 2011 10:54 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Tungsten Flash
- Replies: 9
- Views: 2001
Re: Tungsten Flash
I find that my lens shade is governed by the amount of light where I am welding. If it is a darker shop, I use a darker #11 lens. If it is a well lit shop a drop to a #10. The amount of light coming in from the back of the helmet sets the mood for my ability to see clearly. I keep both shades for ju...
- by Sarge
- Thu Mar 03, 2011 10:57 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Intermittant Weak Arc from Miller Synchrowave 200
- Replies: 6
- Views: 1764
Re: Intermittant Weak Arc from Miller Synchrowave 200
I have tested the syncorwave 250 and it was ok, but it kept shutting down for overheat due to duty cycle. (I had a LOT of long aluminum welding with long beads to do) I could weld for about 40 minutes on the first bead then about 10 minutes at a time between thermal shut downs after that. So then I ...
- by Sarge
- Wed Mar 02, 2011 4:45 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Intermittant Weak Arc from Miller Synchrowave 200
- Replies: 6
- Views: 1764
Re: Intermittant Weak Arc from Miller Synchrowave 200
Buy a Red one??? Is your cooling fan running when it kicks off?
- by Sarge
- Wed Feb 23, 2011 3:07 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Do I really need a pluse rate over 20pps
- Replies: 24
- Views: 3136
Re: Do I really need a pluse rate over 20pps
AC for aluminum, obviously, yes. I would have to look back on my notes from earlier about DC but I want to say yes. I was using pulse MIG with the robots at Arctic Cat. I also use pulse MIG with the Linc MP350 also on aluminum. The Cobra push pull gun makes for a weld rivaling the TIG process, and g...
- by Sarge
- Wed Feb 23, 2011 10:08 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Do I really need a pluse rate over 20pps
- Replies: 24
- Views: 3136
Re: Do I really need a pluse rate over 20pps
Not at all Jim. My reference was to the earlier post by the gurew saying that he welds production, not just a hobbyist. I used to be the night shift weld shop super for Arctic Cat, who oddly enough use pulse too...lol ;) But I now do about 98% aluminum where I work as the fab mgr. But I too, am obvi...
- by Sarge
- Tue Feb 22, 2011 3:57 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Do I really need a pluse rate over 20pps
- Replies: 24
- Views: 3136
Re: Do I really need a pluse rate over 20pps
I guess that I "don't" weld production....hmmm. :?: Maybe I should take another look at the website I posted and see what it is that I "Really" do? Maybe the units that we build here are done by hobbyists? Maybe the Lincoln Rep. that gives us our training is full of whoey? Or may...
- by Sarge
- Fri Feb 18, 2011 11:19 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Do I really need a pluse rate over 20pps
- Replies: 24
- Views: 3136
Re: Do I really need a pluse rate over 20pps
Pulse IS good for aluminum.
It does require some adapting to the technique. I do a little aluminum. See www.sunspringwater.com And we use pulse all the time.
![Shocked :shock:](./images/smilies/icon_eek.gif)
- by Sarge
- Fri Feb 18, 2011 10:23 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Question about 50/50 Helium/Argon Mix
- Replies: 44
- Views: 8345
Re: Question about 50/50 Helium/Argon Mix
Great safety tip!!! I am so glad that safety is a prominent concern on this site. You guys are great! ![Very Happy :D](./images/smilies/icon_e_biggrin.gif)
![Very Happy :D](./images/smilies/icon_e_biggrin.gif)
- by Sarge
- Thu Feb 17, 2011 12:42 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Rare Earth Tungsten
- Replies: 19
- Views: 6466
Re: Rare Earth Tungsten
Tig Alum. is addressed by Jody. He recommends 2% Lan. or 2% Thor. The Thor works very well, and maybe even a smidge better than the Lan. for aluminum. Both have a cleaner arc than the 100%. We use them all the time and weld about 98% alum. here at the plant. www.innovativeh2o.com
- by Sarge
- Wed Feb 16, 2011 10:49 am
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: Cobra torch
- Replies: 2
- Views: 1571
Re: Cobra torch
The Cobra leads are the stuff!! They are perfect for aluminum! They are rather large but very functional. I have two on the MP350 Lincolns that we run just for aluminum. Both have the Cobra leads. I have had zero problems and am going on 3 years of use in manufacture setting.
- by Sarge
- Mon Feb 07, 2011 12:54 pm
- Forum: Welding Forum General Shop Talk
- Topic: sheetmetal warpage
- Replies: 2
- Views: 901
Re: sheetmetal warpage
A carbon block functions well too... ![Uber Geek :ugeek:](./images/smilies/icon_e_ugeek.gif)
![Uber Geek :ugeek:](./images/smilies/icon_e_ugeek.gif)
- by Sarge
- Mon Jan 24, 2011 2:27 pm
- Forum: Welding Forum General Shop Talk
- Topic: Auto Darkening Helments
- Replies: 16
- Views: 4026
Re: Auto Darkening Helments
For long continuous welds I still prefer the fixed Gold lens. I have used the speed glass, and they are ok if you are not in a hot environment or never perspire but but I have a bucket head and in humid hot environments tend to steam them up because they are a little narrow. My PERSONAL preference f...
- by Sarge
- Mon Jan 24, 2011 11:18 am
- Forum: Welding Forum General Shop Talk
- Topic: welding safety
- Replies: 6
- Views: 1739
Re: welding safety
I agree with Admin on this one. If this guy is involved with passing you on the inspection, he will not want to make himself look stupid later, and pick at what he passed.
- by Sarge
- Mon Jan 24, 2011 10:58 am
- Forum: Welding Forum General Shop Talk
- Topic: New to the World of Welding
- Replies: 3
- Views: 1127
Re: New to the World of Welding
I disagree there Welder57. Sorry. I think that if it were me, I may have walked away if I had started with flux core. I hate the way it looks and takes too much cleaning. If I had started with a low end welder, I would have been disgusted with the performance and not enjoyed myself. It would be(for ...
- by Sarge
- Fri Jan 21, 2011 12:22 pm
- Forum: Welding Forum General Shop Talk
- Topic: everlast welding equipment
- Replies: 6
- Views: 1800
Re: everlast welding equipment
Welder57- If you DO want a Lincoln machine, you could contact a Lincoln rep. They usually have used Nascar machines with few hours in Cleveland. I tested The large 375 Tig Last year from there. Wished it had been in the budget at the time. :( Maybe this year? :D We have never tried the Everlast. The...
- by Sarge
- Wed Jan 19, 2011 12:27 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: New Guy, New Welder, New questions
- Replies: 8
- Views: 1849
Re: New Guy, New Welder, New questions
On aluminum, cleaning is king. Te coating on the face of your sheet takes almost 3 times the heat to burn through as the molten aluminum. You can see these facts on the demonstration on tig alum. welding on this site. You get the coating off and I believe your problems will decrease significantly. T...
- by Sarge
- Tue Jan 11, 2011 5:17 pm
- Forum: Welding Certification - Stick/Arc Welding, Tig Welding, Mig Welding Certification tests - Welding Tests of all kinds
- Topic: Innersheild?????
- Replies: 11
- Views: 3104
Re: Innersheild?????
Welcome. Are you a welder? Just checkin, with your signature and all.
- by Sarge
- Mon Jan 10, 2011 6:06 pm
- Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
- Topic: welding stainless with regular steel rod?
- Replies: 16
- Views: 19738
Re: welding stainless with regular steel rod?
Thanks Kerm! This will be valuable to me as well. I printed it and posted it by my desk...lol.
- by Sarge
- Mon Jan 10, 2011 5:29 pm
- Forum: Tig Welding - Tig Welding Aluminum - Tig Welding Techniques - Aluminum Tig Welding
- Topic: A/C Tig Welder HF Interference
- Replies: 3
- Views: 1745
Re: A/C Tig Welder HF Interference
I love the Red ones! I tested the PT 375. WOW! Nice machine. Have not been able to justify the upgrade yet, but hope to have one in the next couple years! ![Cool 8-)](./images/smilies/icon_cool.gif)
![Cool 8-)](./images/smilies/icon_cool.gif)
- by Sarge
- Mon Jan 10, 2011 5:20 pm
- Forum: Welding Projects - Welding project Ideas - Welding project plans
- Topic: Homemade Belt Sander
- Replies: 17
- Views: 9200
Re: Homemade Belt Sander
Is that Binford blue? LOL... Grunt Grunt!!
- by Sarge
- Mon Jan 10, 2011 5:18 pm
- Forum: Welding Projects - Welding project Ideas - Welding project plans
- Topic: Homemade Belt Sander
- Replies: 17
- Views: 9200
Re: Homemade Belt Sander
Are you gonna build a guard to cover the slotted hole that the idler arm travels up and down to keep the complete morons safe? You could use the bolts so it would travel with the arm. As nice a job as you have done, OSHA would still pick on that because they can....lol. Looks great, I wish I had one...
- by Sarge
- Mon Jan 10, 2011 3:06 pm
- Forum: Mig and Flux Core - gas metal arc welding & flux cored arc welding
- Topic: Horizontal Mig Welding???
- Replies: 7
- Views: 2847
Re: Horizontal Mig Welding???
I am guessing that you really mean "vertical" welding? What type of welding are you doing? Mig? Tig? Stick? Would love to help with more info... ![Wink ;)](./images/smilies/icon_e_wink.gif)
![Wink ;)](./images/smilies/icon_e_wink.gif)
- by Sarge
- Thu Jan 06, 2011 11:17 am
- Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
- Topic: welding stainless with regular steel rod?
- Replies: 16
- Views: 19738
Re: welding stainless with regular steel rod?
I have done it with Mig. ![Wink ;)](./images/smilies/icon_e_wink.gif)
![Wink ;)](./images/smilies/icon_e_wink.gif)
- by Sarge
- Wed Jan 05, 2011 11:28 am
- Forum: Welding Forum General Shop Talk
- Topic: Hard Surfacing
- Replies: 7
- Views: 2497
Re: Hard Surfacing
What you need (in my opinion) is Lincoln "wearwhield ABR" . It is a great hard surface rod. Goes on great and is easy to use. Just make sure you have great ventilation! Outside is best and stay upwind. It wears great. I have used it while welding at a farm repair weld shop for furrow bars....
- by Sarge
- Wed Jan 05, 2011 11:09 am
- Forum: Stick Welding/Arc Welding - Shielded Metal Arc Welding
- Topic: New to welding hepl please
- Replies: 7
- Views: 1925
Re: New to welding hepl please
And......lol.... use both hands. Just sayin... ![Wink ;)](./images/smilies/icon_e_wink.gif)
![Wink ;)](./images/smilies/icon_e_wink.gif)
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